Bestop Supertop NX Twill Installation Instructions Manual Download Page 5

Page: 5 / 35

Sections 6 & 7

Tailgate Bar Mounts & Side Bows

Parts List

- Required parts for each installation section - Page number in Installation Guide

Pages 11, 12 &13 of Guide

Vehicle Application:
Jeep Wrangler Unlimited
2007-current
Part Number 54823

Sections 8, 9 &10

#3 Bow, #4 Bow & Stay Strap

Pages 14, 15 &16 of Guide

Installation Instructions

Supertop NX Twill

Tailgate Bar Mount

Qty. 1

Part # 488.47 - Left

Tailgate Bar Mount

Qty. 1

Part # 488.46 - Right

Side Bow

Qty. 1

Part # 492.89 - Left

Side Bow

Qty. 1

Part # 492.90 - Right

#3 Bow Assembly

Qty. 1

Part # 486.38

#4 Bow Assembly

Qty. 1

Part # 486.39

Stay Strap

Qty. 2

Part # 456.32

Summary of Contents for Supertop NX Twill

Page 1: ... installed at a temperature above 72 F Below this temperature the fabric may contract an inch or more making it difficult to fit the vehicle It is normal for the fabric to contract and wrinkle when stored in the shipping carton Within a few days after installation the fabric will relax and the wrinkles will disappear Installation Time Tools Skill Level 4 Hours 3 Moderately Difficult Drill Driver 2...

Page 2: ...Installation Instructions Supertop NX Twill Vehicle Application Jeep Wrangler Unlimited 2007 current Part Number 54823 ...

Page 3: ...ils Page 6 of Guide Installation Instructions Supertop NX Twill Bow Mount Screw Qty 4 Part 308 64 M5 x 16 Screw Qty 6 Part 459 45 Pan Head Washer Screw Qty 31 Part 393 79 M5 x 30 Screw Qty 2 Part 308 87 M5 Nylock Nut Qty 8 Part 308 62 Plastic Bushing Qty 8 Part 473 40 Pivot Knuckle Screw Qty 2 Part 308 65 Cable Guide Bracket Qty 1 Part 482 83 Left Cable Guide Bracket Qty 1 Part 482 82 Right Rear D...

Page 4: ...ber 54823 Sections 4 5 Top Arches Bow Mount Brackets Pages 9 10 of Guide Installation Instructions Supertop NX Twill M8 x 30mm Knob Qty 2 Part 480 22 M8 x 75mm Knob Qty 4 Part 478 90 Front Door Rail Qty 1 Part 479 87 Left Front Door Rail Qty 1 Part 479 86 Right Front Top Arch Qty 1 Part 486 55 Rear Top Arch Qty 1 Part 486 56 Bow Mount Bracket Qty 1 Part 492 93 Left Bow Mount Bracket Qty 1 Part 492...

Page 5: ...Unlimited 2007 current Part Number 54823 Sections 8 9 10 3 Bow 4 Bow Stay Strap Pages 14 15 16 of Guide Installation Instructions Supertop NX Twill Tailgate Bar Mount Qty 1 Part 488 47 Left Tailgate Bar Mount Qty 1 Part 488 46 Right Side Bow Qty 1 Part 492 89 Left Side Bow Qty 1 Part 492 90 Right 3 Bow Assembly Qty 1 Part 486 38 4 Bow Assembly Qty 1 Part 486 39 Stay Strap Qty 2 Part 456 32 ...

Page 6: ...urrent Part Number 54823 Section 23 Tailgate Bar Strap Kit Fabric Top and Windows Pages 29 to 33 of Guide Installation Instructions Supertop NX Twill 2 Bow Assembly Qty 1 Part 455 46 Foam Tape Strips Qty 2 Part 417 43 Foam Seals Qty 1 per side Part 457 76 R 457 77 L Tailgate Bar Qty 1 Part 489 46 Strap Kit Qty 1 Part 413 09 Deck Header Assembly Fabric Top Right Side Window Left Side Window Rear Wi...

Page 7: ...wo M5 x16 screws and two M5 Nylock nuts Repeat for left side Step 1 Right Side Step 1 482 82 479 88 M5 x 16 Screw Qty 2 per side Part 459 45 Cable Guide Bracket Left Qty 1 Part 482 83 Cable Guide Bracket Right Qty 1 Part 482 82 Hardware M5 Nylock Nut Qty 2 per side Part 308 62 Rear Door Rail Qty 1 per side 479 88 Right shown 479 89 Left ...

Page 8: ... hole in the top of the belt rail Repeat for left side Secure Left and Right Rear Door Rails to the Jeep Sport Bar using 1 Long M8x75mm Knob per side The knobs go through the tab at the rear of each Rear Door Rail and screw into the threaded holes in the top of the sport bar Step 2 Step 1 Step 2 479 88 assembly Right Side Right Side M8 x 75mm Knob Qty 1 per side Part 478 90 Rear Door Rails Qty 1 p...

Page 9: ...Repeat for the left side using the Left Front Door Rail Secure the Front Door Rails to the sport bar using 1 M8x30mm Short Knob at the rear and 1 M8x75mm Long Knob at the front Secure the front of each Front Door Rail first and leave both knobs slightly loose until after installing Top Arches in Section 4 Step 2 Step 1 Step 2 479 86 Right 479 86 Left Right Side Right Side M8 x 30mm Knob Qty 1 per ...

Page 10: ... the vertical tabbed slot in the Front Door Rail and flexing to insert the other end into the tabbed slot on the opposite side of the Jeep Remove the protective peel off strip on the top surface of each Top Arch Tighten all three knobs on the Front and Rear Door Rails on both sides of the Jeep Step 2 Step 1 Step 2 486 56 Rear Top Arch 486 55 Front Top Arch Right Side Rear Right Side Front Front To...

Page 11: ...sport bar down tube using 2 Bow Mount Screws Screw the Left Bow Mount Support Bracket to the left side sport bar down tube using 2 Bow Mount Screws Replace the sport bar protective cover making sure that the Bow Mount Brackets stick out through the openings in the cover Step 2 Step 1 491 48 Right Up Hardware Bow Mount Screw Qty 2 per side Part 308 64 Left Bow Mount Bracket Qty 1 Part 492 93 Right ...

Page 12: ...tailgate opening Snap each mount into place by hooking the inner catch portion of the mount under the belt rail on the inside and then rolling the mount downward until it snaps into place under the bottom edge of the outside belt rail Step 1 488 46 Right 1 2 Hardware Tailgate Bar Mount Left Qty 1 Part 488 47 Tailgate Bar Mount Right Qty 1 Part 488 46 Right Side ...

Page 13: ...off the ground Remove and set aside the two screws holding the protective flap down on the inside of the header Fold the protective flap back to expose the screw holes used for attaching the Right Side Bow Repeat on left side of Header Fabric Assembly Step 1 Header Fabric Assembly Right Side 1 2 Left Side Bow Qty 1 Part 492 89 Right Side Bow Qty 1 Part 492 90 Hardware 2 Bow Brackets Face In ...

Page 14: ...es in Secure the Right Side Bow in place with 4 8 x 1 2 Pan Head Washer Screws two from the underside of the Header Fabric assembly and two from the topside Repeat on left side using Left Side Bow Step 3 Replace the protective flaps on both sides and re insert the screws you set aside two for each side Step 3 Step 2 492 90 Right Header Fabric Assembly 1 2 Right Underside 2 1 Right Underside Step 2...

Page 15: ...h at the end of each bow leg by pulling out on the knob Slide the slotted end of the catch over the top portion of the Bow Mount Bracket so that it snaps into place in the top slotted hole in the Bow Mount Bracket Step 1 Step 2 486 38 3 Bow Assembly 1 2 Right Side Right Side Hardware 3 Bow Assembly Qty 1 Part 486 38 ...

Page 16: ...tch at the end of each bow leg by pulling out on the knob Slide the slotted end of the catch over the lower portion of the Bow Mount Bracket so that it snaps into place in the bottom hole in the Bow Mount Bracket Step 1 Step 2 486 39 4 Bow Assembly 1 2 Right Side Right Side Hardware 4 Bow Assembly Qty 1 Part 486 39 ...

Page 17: ...Stay Strap Step 2 Lift up the 4 Bow and wrap the angled cut end of the Stay Strap around the end of the 4 Bow Wrap the Stay Strap over the top of the tubing and fasten it on the underside of the tubing using 3 8 x1 2 Pan Head Washer Screws and the pre drilled holes on the underside of the 4 Bow Repeat for left side Stay Strap Step 1 Step 2 456 32 Stay Strap Right Side Right Side 1 2 Hardware Pan H...

Page 18: ... of Jeep with Header sitting on top of Jeep windshield and fabric draped forward over Jeep hood You may want to protect the finish of the Jeep by putting a blanket across the Jeep hood Extend the Side Bows out straight and lay the Side Bows on top of the Door Rails Step 1 Fabric Header Side Bow Assembly Right Side ...

Page 19: ...ylock Nut per side Attach the rear legs of the 2 Bow to the Side Bows using 1 M5x30 Machine Screw 2 Bushings and 1 M5 Nylock Nut per side Hardware 2 Bow Assembly Qty 1 Part 455 46 M5 x 30 Screw Qty 1 per side Part 308 87 M5 Nylock Nut Qty 2 per side Part 308 62 Plastic Bushing Qty 4 per side Part 473 40 M5 x 16 Screw Qty 1 per side Part 459 45 Step 1 Step 2 Step 3 455 46 2 Bow Assembly Right Side ...

Page 20: ...spring catch and in position to slide forward over the vertical plastic rib in the top of the Rear Door Rail Step 2 Slide the whole Header Side Bow Assembly forward in the tracks in the top of the Door Rails until the button on the inside of each plastic track guide on the Side Bows slips under the spring catch and latches in place Step 1 Step 2 Header Side Bow Assembly Right Side Right Side Sprin...

Page 21: ...bottom of each 3 Bow corner plate so that the hole in the flange and the hole in the pivot knuckle are aligned Step 2 Fasten the pivot knuckle on the end of each back leg of the Header Side Bow Assembly to the flange on the underside of each 3 Bow corner plate using 1 Pivot Knuckle Screw per side Step 1 Step 2 Header Side Bow Assembly 1 2 Right Side Right Side Hardware Pivot Knuckle Screw Qty 1 pe...

Page 22: ...Back Step 1 Lift up the fabric and drape it back over the top of the Jeep pulling it over the top of the extended 3 Bow and Stay Strap connect ing to the 4 Bow Step 2 Fold the top back from the front pivot point resting the front portion of the top on the rear portion Step 1 Step 2 Fabric ...

Page 23: ...the back side of the Foam Seal and place the Foam Seal in the location shown in the diagram Remove protective liner from the back side of the Foam Tape Strip and place the Foam Tape Strip in the location shown in the diagram Repeat for the left side Step 1 Foam Seals and Foam Tape Strips Right Side Right Side Hardware Foam Tape Strips Qty 2 Part 417 43 Foam Seals Qty 1 per side Parts 457 77 L 457 ...

Page 24: ...corner plate just behind the Rear Door Rail Repeat on left side Crimp the end of the spring where it passes through the hole in the corner plate to prevent it from coming loose Repeat on left side Step 3 Fold the front portion of the top back toward the closed position letting it stop in a partially open position Step 1 Step 2 Cable Springs Step 3 ...

Page 25: ... Bow Step 1 From inside the Jeep wrap the 4 fabric flaps at the rear of the top around the 4 Bow from underneath and secure to the 4 Bow using 4 8x1 2 Pan Head Washer Screws Step 1 4 Bow Flaps Hardware Pan Head Washer Screw Qty 4 Part 393 79 ...

Page 26: ...lap located above the 3 Bow over the front of the 3 Bow and secure it using 4 8x1 2 Pan Head Washer Screws in the pre drilled holes in the front facing side of the 3 Bow Step 1 3 Bow Flap Hardware Pan Head Washer Screw Qty 4 Part 393 79 Pre Drilled Holes on front facing side of 3 Bow ...

Page 27: ...bove the 2 Bow under the bottom of the 2 Bow from front to back and secure it using 5 8x1 2 Pan Head Washer Screws in the pre drilled holes in the rear facing side of the 2 Bow Step 1 2 Bow Flap Front Hardware Pan Head Washer Screw Qty 5 Part 393 79 Pre Drilled Holes on rear facing side of 2 Bow ...

Page 28: ...tches To close the latch pivot the latch handle to the completely open position to allow the hook to engage the windshield loop Now pivot the hook forward to engage the windshield loop Step 2 Step 2 When the hook is engaged with the wind shield loop close the latch by pivoting it forward toward the windshield Step 1 1 2 ...

Page 29: ...he bottom left corner Make sure that the two zipper pulls are next to each other at the bottom left corner of the Rear Window Step 2 Zip the Rear Window into place by pulling the top zipper pull around the frame of the window from the bottom left corner over to the bottom right corner Step 1 Step 2 Rear Window 1 2 ...

Page 30: ... Locate the Tailgate Bar and slide it onto the tubing attached to the bottom inside of the Rear Window Step 2 The round channel on the side of the Tailgate Bar slides over the tubing Step 1 Step 2 Rear Window Tailgate Bar Qty 1 Part 489 46 Hardware ...

Page 31: ...e 30 Section 24 Snap Tailgate Bar Onto Tailgate Bar Mounts Step 1 Snap the front edge of the Tailgate Bar into the channel on the Tailgate Bar Mount Repeat for the left side Step 1 Tailgate Bar Right Side ...

Page 32: ... Side Right Side Step 1 Tuck the plastic tab at the bottom right corner of the Rear Window under the Jeep belt rail by rolling it up underneath the belt rail Repeat for the left side Step 2 Tuck the plastic tabs at the bottom right corner of the top under the Jeep belt rail by rolling them up underneath the belt rail Repeat for the left side ...

Page 33: ...rner Zip the window halfway closed for now Repeat for left side Step 2 Tuck the plastic angle strip along the front edge of the Side Window into the vertical channel in the front of the Rear Door Rail The plastic angle strip and attached fabric must be rolled into place in the channel Repeat for left side Step 1 Step 2 Side Windows 1 2 ...

Page 34: ...t for the Left Side Window Tuck the plastic strip along the bottom edge of the Right Side Window under the Jeep belt rail by rolling it up underneath the belt rail Repeat for the Left Side Window Step 1 Step 2 Side Windows When operating the vehicle without the Side Windows remove the Rear Window for proper ventilation ...

Page 35: ...at the top Release the windshield latches Fold the front header back keeping the fabric folded neatly Push down on the spring catch lever to release the side bows Release the 3 and 4 Bows by pulling on the spring catch knobs Lift the fabric and bow assembly and swing it back to the rear of the Jeep resting the entire assembly on the top edge of the Jeep belt rail Wrap the fabric around the bows an...

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Bestop Supertop NX Twill, Installation Instructions Manual

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