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BestRail

 Overhead Rack Installation Instructions

Rev. C 0408

42791 pg. 4

Remove 
Channel 
Extrusion

Remove 
Corner Cap

#8 x 5/8" Oval 
Screws

Remove BestRail™ Corner Caps

Remove the #8 x 5/8" Oval Screws that secure the 
Left Corner Cap to the BeltRail™. Set the screws 
aside to be reused later.

Remove the Channel Extrusions from the outer 
channels in the BestRail™ Front and Side Rails.

Install Front T-Bolts

Place two (2) T-Bolts in channel in the Front Rail. 
Slide one across the vehicle until it butts up against 
the Corner Cap on the other side. Replace the  
Channel Extrusions and Corner Caps.

Replace 
Corner Cap

T-Bolt

#8 x 5/8" Oval 
Screws

Rear Assembly

Overhead Rack 
Cross Member

Slide a Gusset into each Rear Leg Assembly and 
the Rear Cross Member. 

Install the Corner Caps as in Step 3. Do not pinch 
the Gusset in the Corner Cap. 

After the caps are installed, install and tighten two 
(2) 1/4-20 x 3/8" Set Screws in each Gusset.

Install Rear Overhead 
Rack Cross Member

Overhead Rack 
Cross Member

Rear 
Leg

Gusset

1/4-20 x 3" Socket 
Head Screws

1/4-20 
Nylock 
Nuts 
(4)

Do not pinch 
Gusset in 
Corner Cap

1/4-20 x 3/8" 
Set Screw

Gusset

Summary of Contents for BestRail 42791

Page 1: ... 42793 BestRail Tie Down 42794 BestRail Retractable Tie Down 42795 12 Ladder Rack The channels in the Overhead Rack are the same as the BestRail and Ladder Rack Maximum load 1000 lbs Always make sure all fasteners are tight Vehicle Application 5 1 2 ft Full size Pickup BestRail 42750 5 3 4 ft Full size Pickup BestRail 42760 6 1 2 ft Full size Pickup BestRail 42710 6 3 4 ft Full size Pickup BestRai...

Page 2: ...le Handle Part Number 436 11 Qty 4 Rear Bracket Left Part Number 440 59 Qty 1 Overhead Rack Corner Cap Left Part Number 431 47 Qty 4 1 4 20 x 3 25 Flat Head Cap Screw Part Number 436 13 Qty 8 1 4 20 Nylock Nut Part Number 436 17 Qty 32 1 4 20 x 3 Socket Head Cap Screw Part Number 436 12 Qty 16 5 16 Washer Part Number 436 16 Qty 12 1 4 Washer Part Number 431 81 Qty 16 Front Bracket Right Part Numbe...

Page 3: ...r 4 1 4 20 Nylock Nuts Repeat this procedure with the Right Front Bracket Leg Left Front Bracket 1 4 20 x 3 1 4 Flat Head Screws 1 4 20 x 2 1 4 Flat Head Screws 1 4 Washers and 1 4 20 Nylock Nuts 1 4 Washers and 1 4 20 Nylock Nuts Angled End of Leg Assemble Legs to Rear Brackets Locate the Left Rear Bracket and orient it to the vehicle Take one of the Overhead Rack Legs and orient it to the bracke...

Page 4: ...e across the vehicle until it butts up against the Corner Cap on the other side Replace the Channel Extrusions and Corner Caps Replace Corner Cap T Bolt 8 x 5 8 Oval Screws Rear Assembly Overhead Rack Cross Member Slide a Gusset into each Rear Leg Assembly and the Rear Cross Member Install the Corner Caps as in Step 3 Do not pinch the Gusset in the Corner Cap After the caps are installed install a...

Page 5: ...and 5 16 18 Nylock Nut over each pin in the T Bolts Front Overhead Rack Assembly Install 5 16 Washers and 5 16 18 Nylock Nuts on each T Bolt Install Rear Overhead Rack Assembly Pick up the Rear Overhead Rack Assembly and slide the slots in the brackets over the T Bolts in stalled in Step 6 Install a 5 16 Washer and Adjust able Handle over each pin in the T Bolts The Adjustable Handles allow you to...

Page 6: ...P SAILCLOTH REPLACE A TOP SUPERTOP SUPERTOP REPLACEMENT SKINS SUNRIDER AND TIGERTOP TWO YEARS FROM DATE OF PURCHASE THE WARRANTY TIME PERIOD IS AS FOLLOWS FOR ALL OTHER SOFT GOODS MANUFACTURED BY OUR COMPANY USING PRIMARILY VINYLS PLASTICS AND OR FOAM ONE YEAR FROM DATE OF PURCHASE THE WARRANTY TIME PERIOD IS AS FOLLOWS FOR ALL OTHER HARD GOODS MANUFACTURED BY OUR COMPANY USING PRIMAR ILY METALS P...

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