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English 7 English 

Introduction 

 
The welding machines 

MAGPOWER 2100 i

 enables 

welding: 

 GMAW 

(MIG/MAG) 

 FCAW-SS 

 SMAW 

(MMA) 

 
The following equipment has been added to 

MAGPOWER 2100 i

  Bracket with rear wheels, M6 screws (4 units) and M6 

lock nuts (4 units) 

  Gun for GMAW process – 3m 

  Work lead – 3m 

  Gas hose – 2m 

  Gun holder, M6 screw and M6 lock nut  

 

For GMAW and FCAW-SS process, the technical 
specification describes: 

  Type of welding wire 

 Wire 

diameter 

 
Recommended equipment, which can be bought by user, 
was mentioned in the chapter "Accessories". 
 
 
 
 
 
 
 
 
 

Installation and Operator Instructions 

 
Read this entire section before installation or operation of 
the machine. 
 

Location and Environment 

This machine will operate in harsh environments. 

 

However, it is important that simple preventative 
measures are followed to assure long life and reliable 
operation. 

  Do not place or operate this machine on a surface with 

an incline greater than 10° from horizontal. 

  Do not use this machine for pipe thawing. 

  This machine must be located where there is free 

circulation of clean air without restrictions for air 
movement to and from the air vents.  Do not cover the 
machine with paper, cloth or rags when switched on. 

  Dirt and dust that can be drawn into the machine 

should be kept to a minimum. 

  This machine has a protection rating of IP21.  Keep it 

dry when possible and do not place it on wet ground 
or in puddles. 

  Locate the machine away from radio controlled 

machinery.  Normal operation may adversely affect 
the operation of nearby radio controlled machinery, 
which may result in injury or equipment damage.  
Read the section on electromagnetic compatibility in 
this manual. 

  Do not operate in areas with an ambient temperature 

greater than 40°C. 

 

Duty cycle and Overheating 

The duty cycle of a welding machine is the percentage of 
time in a 10 minute cycle at which the welder can operate 
the machine at rated welding current. 
 
Example: 60% duty cycle 
 

 

Welding for 6 minutes. 

Break for 4 minutes. 

 

Excessive extension of the duty cycle will cause the 
thermal protection circuit to activate. 
 

 

 Minutes 

 

or 

decrease 

duty cycle 

 

 

Input Supply Connection 

 

 WARNING

 

Only a qualified electrician can connect the welding 
machine to the supply network. Installation had to be 
made in accordance with the appropriate National 
Electrical Code and local regulations. 
 
Check the input voltage, phase and frequency supplied to 
this machine before turning it on. Verify the connection of 
ground wires from the machine to the input source. The 
welding machine 

MAGPOWER 2100 i

 must be connected 

to a correctly installed plug-in socket with an earth pin. 
Input voltage is 1x230V, 50/60Hz. For more information 
about input supply refer to the technical specification 
section of this manual and to the rating plate of the 
machine. 
 
Make sure that the amount of mains power available from 
the input supply is adequate for normal operation of the 
machine. The necessary delayed fuse (or circuit breaker 
with "D" characteristic) and cable sizes are indicated in 
the technical specification section of this manual. 
 

 WARNING

 

The welding machine can be supplied from an engine 
driven generator of output power at least 30% larger than 
input power of the welding machine. Engine driven 
generator must have voltage stabilization. Otherwise, may 
cause a damage. 
See "Technical Specifications" chapter. 
 

 WARNING

 

When powering welder from a generator be sure to turn 
off welder first, before generator is shut down, in order to 
prevent damage to welder! 

Summary of Contents for MAGPOWER 2100 i

Page 1: ...I 207 558 1 12 2020 REV02 MAGPOWER 2100 i OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland www lincolnelectric eu ...

Page 2: ...the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Technical Specifications 1 ECO design information 2 Electromagnetic Compatibility EMC 4 Safety 5 Introduction 7 Installation and Operator Instructions 7 WEEE 17 Spare Parts 17 REACh 17 Authorized Service Sh...

Page 3: ...dc 100 80 A 18 Vdc 20 180 A 23 Vdc SMAW 49 Vdc 100 80 A 23 2 Vdc 20 160 A 26 4 Vdc WELDING CURRENT RANGE GMAW FCAW SS SMAW 20 A 180 A 20 A 180 A 20 A 160 A RECOMMENDED INPUT CABLE AND FUSE SIZES Fuse time delayed or Circuit Breaker Size Power Lead 230 V D 25 A 3 Conductor 1 5 mm2 WIRE FEED SPEED RANGE WIRE DIAMETER WFS range Drive roll Drive roll diameter Solid wires Cored wires 1m min 13m min 2 Ø...

Page 4: ... TIG mode STICK mode After 30 minutes of non working Fan off The value of efficiency and consumption in idle state have been measured by method and conditions defined in the product standard EN 60974 1 20XX Manufacturer s name product name code number product number serial number and date of production can be read from rating plate XXXXXXXXXX Code XXXXX XXXXXX X S N P1YYMMXXXXX 1 2 3 4 5 P1 YY MM ...

Page 5: ... process gas usage depends on cross sectional area of the nozzle For commonly used torches Helium 14 24 l min Argon 7 16 l min Notice Excessive flow rates causes turbulence in the gas stream which may aspirate atmospheric contamination into the welding pool Notice A cross wind or draft moving can disrupt the shielding gas coverage in the interest of saving of protective gas use screen to block air...

Page 6: ...ike pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible This may require additional protection measures The dimensions of the work area to consider will depend on the construction of the area and other activities that are taking place Consider the following guidelines ...

Page 7: ...al electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do not place the electrode holder directly on the welding table or any other surface in contact with the work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric curre...

Page 8: ...ing gas for the process used and properly operating regulators designed for the gas and pressure used Always keep cylinders in an upright position securely chained to a fixed support Do not move or transport gas cylinders with the protection cap removed Do not allow the electrode electrode holder work clamp or any other electrically live part to touch a gas cylinder Gas cylinders must be located a...

Page 9: ... manual Do not operate in areas with an ambient temperature greater than 40 C Duty cycle and Overheating The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding current Example 60 duty cycle Welding for 6 minutes Break for 4 minutes Excessive extension of the duty cycle will cause the thermal protection circuit...

Page 10: ...ut terminals will lived WARNING During SMAW process the output terminals are still lived Figure 1 3 Welding Load Voltage Current Control Depending on welding process this knob controls GMAW process The welding load voltage and set by this knob 6 also during welding SMAW process The welding current is set by this knob 6 also during welding 4 WFS Hot Start Control Depending on welding process this k...

Page 11: ...drive 14 Welding Wire for GMAW FCAW SS 15 Spooled Wire for GMAW FCAW SS The machine does not include a spooled wire 16 Wire Spool Support Maximum 15kg spools Accepts plastic steel and fiber spools onto 51mm spindle Also accepts Readi Reel type spools onto included spindle adapter 17 Shield of Changing Polarity 18 Terminal Block of Changing Polarity for GMAW FCAW SS process This terminal block enab...

Page 12: ...English 10 English Table 1 Positive polarity factory setting Table 2 Negative polarity ...

Page 13: ... in a direction when feeding so as to be de reeled from bottom of the spool Re install the locking nut 19 Make sure that the locking nut is tightened Wire Spool Type S200 Loading WARNING Turn the input power OFF at the welding power source before installation or changing a wire spool 19 25 22 21 24 23 Figure 5 Turn the input power OFF Open the side panel Unscrew the Locking Nut 19 and remove it fr...

Page 14: ...tab 27 and slide the spool onto the adapter WARNING Position the spool type B300 so that it will rotate in a direction when feeding so as to be de reeled from bottom of the spool 29 27 Figure 8 Wire Spool Type Readi Reel Loading WARNING Turn the input power OFF at the welding power source before installation or changing a wire spool 19 31 22 21 34 33 32 30 Figure 9 Turn the input power OFF Open th...

Page 15: ...e wire If the roll pressure is set too high the wire may be deformed which will cause feeding problems in the welding gun The pressure force should be set properly Decrease the pressure force slowly until the wire just begins to slide on the drive roll and then increase the force slightly by turning of the adjustment nut by one turn Inserting Electrode Wire into Welding Gun Turn the input power OF...

Page 16: ... or FCAW SS process Place the machine conveniently near the work area in a location to minimize exposure to weld spatter and to avoid sharp bends in the gun cable Determine the wire polarity for the wire to be used Consult the wire data for this information Connect output the gas cooled gun to GMAW FCAW SS process to Euro Socket 8 Depending on the using wire connect the work lead to output socket ...

Page 17: ... Electric Repairs and modifications performed by unauthorized service or personnel will cause that the manufacturer s warranty will become null and void Any noticeable damage should be reported immediately and repaired Routine maintenance Check condition of insulation and connections of the work leads and insulation of power lead If any insulation damage exists replace the lead immediately Remove ...

Page 18: ...or any customer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information or advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive ...

Page 19: ... First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh 11 19 Communication in accordance with Article 33 1 of Regulation EC No 1907 2006 REACh Some parts inside this product contain Bisphenol A BPA EC 201 245 8 CAS 80 05 7 Cadmium EC 231 152 8 CAS 7440 43 9 Lead EC 231 ...

Page 20: ... Contact Tip M6x25mm ECu 0 9mm KP10440 10 Contact Tip M6x25mm ECu 1 0mm KP10468 Protection cap to FCAW SS process E H 200A 25 3M Welding cable with electrode holder to SMAW process 3m GRD 200A 35 5M Work Lead 5m KIT 200A 25 3M Lead s KIT to SMAW process The electrode holder with lead to SMAW process 3m Work lead 3m R 1019 125 1 08R Adapter for spool type S200 K10158 1 Adapter for spool type B300 K...

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