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6.3. Maintenance of the hydraulics 
 

  The  functions  of  the  hydraulic  set  have  been  set  on  advance  by  the 

manufacturer. Only hydraulic oil can be increased when needed. Use the normal 
46 hydraulic oil. 

  Cylinder`s  shaft  must  be  kept  clean  and  spherical  plain  bearings  kept 

lubricated.  The  bearings  should  be  lubricated  every  three  months  depending 
from the usage of the machine. If the usage of the machine heavy or the working 
cycles are long, we recommend the lubrication to be done even more often. 

 When operating the machine,  it should be checked that there are no leaks in 

the  hydraulics.  If  there  are  leaks  in  the  joints,  check  that  the  all  the  joints  are 
tight. Otherwise contact the manufacturer or the manufacturer`s representative! 

 If the light of the indicator above the pressure filter is red, that means that the 

pressure filter is full and it must be replaced. A new filter can be ordered from the 
manufacturer or from the manufacturer`s representative. Regardless from the red 
light, we recommend to change the filter after one year. 
 

6.4. Maintenance of the mechanics 

 

  Regularly  clean  the  T-slot  in  the  table  plate.  Also  check  that  the  bolts  in  the 

table  plate  and  in  the  external  gear  are  tight.  If  you`ll  observe  the  bolts  loosen, 
these  bolts  should  be  replaced.  Before  replacing  the  bolts  please  contact  the 
manufacturer or the manufacturer`s representative! 

 The electrical grounding is carried out by copper ground electrodes that abrade 

table  plate.  Check  that  the  electrodes  are  attached  to  the  plate.  Remove  the 
protection  cover  and  confirm  the  movement  of  the  electrodes  by  pulling  them 
upwards. If the electrodes are unable to touch the plate, they have been grinded 
too much. In this case the electrodes must be replaced. 

 The bearing of the external gear must be greased in every 800 working hours. 

Remove  the  protection  cover.  The  lubrication  nipple  can  found  by  removing  the 
black plastic plug from the bottom of the rotation motor box. 

 The tilting mechanism and the bearing of the cylinder must be greased in every 

800  working  hours  or  when  necessary.  Both  include  lubrication  nipples.  Do  not 
put too much grease to the spherical plain bearings, in order to prevent the seals 
from displacing. 

 

bes

_

man

_

Bestis_1000-10000

_eng

_201

5

-

04

AXSON TEKNIK AB  

  S. Långebergsgatan 18  

  421 32 Västra Frölunda  

  

Tel 031-748 52 80 

www.axson.se

Axson Teknik är certifierade 

enl. ISO 9001:2008

Summary of Contents for Bestis 1000

Page 1: ...Bestis 1000 10000 User and Maintenance Manual Version 1 5...

Page 2: ...MACHINE OR A REPRESENTATIVE OF THE MANUFACTURER BESTEAM OY Nyrhintie 7 FIN 28760 PORI Tel 02 631 9102 Fax 02 631 9101 Machine Description Bestis Welding Positioner Model Bestis Welding Positioner The...

Page 3: ...oad calculation 14 5 ERROR NOTIFICATIONS 15 5 1 The machine s start button s light is blinking rapidly 15 5 2 The machine s start button s light is blinking slowly 15 5 3 The machine s start button s...

Page 4: ...ECTION CHECK THE SUFFICIENT GROUND CONNECTION OF THE WORKPIECE BEFORE BEGINNING TO WELD THE MANUFACTURER IS NOT RESPONSIBLE FROM CONSEQUENCES RESULTING FROM AN ABSENCE OF GROUND CONNECTION NOR INSUFFI...

Page 5: ...e three axis setting height tilt angle and rotation The rotation height adjustment and tilting are carried out by operating with light weight remote control All the models have been manufactured in ac...

Page 6: ...id work safety regulations 2 Before starting the machine it must be attended that the work area contains no people who have not been assigned to work with the machine nobody is looking directly at the...

Page 7: ...the machine and check its visible condition You are allowed to operate and store the machine in humidity controlled facilities with a temperature over 10 C 3 2 Deployment READ THE FOLLOWING NOTIFICAT...

Page 8: ...at is constructed from unbreakable concrete whose material strength is 30 N mm minimum 2 Make sure that there is a sufficient working space around the machine Also notify the shapes and dimensions of...

Page 9: ...ter you have checked the functions of the machine you may mount the workpiece to the T slot in the table plate The workpiece should be mounted on table plate in a way that the central mass of the work...

Page 10: ...table plate when demounting the workpiece Demount the fixtures and lift the workpiece from the table plate with care after making sure that the workpiece is no more mounted in the table plate 19 Clea...

Page 11: ...ods for example using right sized T slot nuts Make sure that the mounting is firm throughout the working process Secure the mounting regularly 4 2 Controlling devices 4 2 1 Main central 1 Main switch...

Page 12: ...r located in the front end of the remote The continuous rotation is stopped by pressing buttons 5 6 or The continuos anticlockwise rotation can be employed by following the procedure above in reverse...

Page 13: ...itch is connected to ON OFF position By pressing the pedal the rotation goes on and by pressing the pedal again the rotation goes off You can change the rotation direction by using the remote control...

Page 14: ...e in the permitted area seen as grey area in the chart The load moment must always be calculated from the center of the table plate to the center mass of the workpiece The mass centre is the point for...

Page 15: ...rts to blink slowly some of the following alarms are valid 1 a hydraulic motor has become overloaded check the thermal shield in the main central 2F1 2 temperature of the hydraulic oil is too high wai...

Page 16: ...l condition functioning of the motors suitability of the workplace abnormal tremor and sounds overheating that the protection and safety structures are on place and in appropriate condition that the h...

Page 17: ...the T slot in the table plate Also check that the bolts in the table plate and in the external gear are tight If you ll observe the bolts loosen these bolts should be replaced Before replacing the bol...

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