Fault Diagnosis Chart
FC
Fault
Possible cause
What to do
1
Differences between the channels
Only one Channel detects an Error
Look at the Flash Code of the other channel
2
One of the channels activates
One channel faulty
Reset system
3
Feedback circuit open
Normally closed contacts of external
relays are not connected
Link not wired
Check wiring
Check external relays
4
Start button constantly activated
Start button faulty
Start switch is used instead of start push
button
Check start button on short circuit
Check start button (must be a momentary push
button)
5
Key switch is activated during start up
Key switch activated
Key switch defect
Reset system
Check key switch
6
Light curtain active on start up
Wiring error of the light curtain
Check wiring; emitter test signal must activated
with output 63-64.
7
Internal fault of the safety output
Wiring error of safety outputs
Noise on the control line
Output faulty
Check wiring of safety outputs.
8
Internal fault of emitter control
Wiring fault of the light curtain
Noise on control line
Output fault
Check wiring of output 63-64.
9
Muting lamp disconnected
Muting lamp faulty
Muting lamp is missing
No link on AML terminals
Check muting lamp and change if necessary
Insert link between AML terminals
10
Key switch activated twice
After the clearance of the light barrier
the key switch was activated a second
time
Reset system
11
Light curtain disconnected during start or
time out on receiver
Wiring fault for the light curtain
Optical Path is broken
Timeout reached
Check wiring
Check optical path
Check technical data of the light barrier (start
time, power consumption)
12
Simultaneousness of muting sensors
exceeded (3s)
Wrong position of the muting sensors
Only one muting sensor was activated
Check position of muting sensors, the material
must activate both sensors within 3s
all muting sensors wired ?
13
Internal fault of muting lamp control
Wiring fault of the muting lamp
Muting lamp defect
PIN 53 is connected to GND
Output fault
Check wiring at PIN 53 and ESS+
Check muting lamp
14
Mute Over-ride timeout exceeded
Manual muting timeout (10 min)
reached
Reset System
15
Internal memory fault
Noise on control / Power lines
Internal error
Reset; if fault occurs again: check system for
noise
13