Bernhard EXPRESS DUAL ED2000 User Manual/Instruction Manual Download Page 5 | Manualshive

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EXPRESS DUAL • ED2000

© Bernhard and Company Limited

4

EXPRESS DUAL • ED2000

© Bernhard and Company Limited

5

WEAR EYE, EAR AND BREATHING

PROTECTION

1. Identification of Pictograms

(Continued)

POINTS FOR ATTACHING

LIFTING EYES

BEWARE!

MOVING COMPONENTS KEEP HANDS

AND OTHER OBJECTS CLEAR

GRINDSTONE START CONTROL

REEL START CONTROL

STOP CONTROL

TRAVERSE START CONTROL

ENGAGE / DISENGAGE (INCREASE /

REDUCE) GRINDSTONE FEED

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Summary of Contents for EXPRESS DUAL ED2000

Page 1: ...Please read this manual carefully before using the Express Dual This manual should be kept in a safe place so that it can be used for future reference ED2000 Precison Reel Cylinder Grinder User s Guid...

Page 2: ...EXPRESS DUAL ED2000 Bernhard and Company Limited 2 NOTES...

Page 3: ...onal problems contact your distributor or phone our Technical Helpline USA only 1 888 474 6348 or Bernhard and Company Ltd England 44 1788 811600 or email techsupport bernhard co uk or use the technic...

Page 4: ...f Pictograms MAXIMUM LIFT PLATFORM LOAD 250 KG 550 LBS BEWARE TRAPPING FEET OR OTHER OBJECTS WHEN LOWERING LIFT PLATFORM MAXIMUM GRINDSTONE DIAMETER 150mm MAXIMUM SPEED 2200 Rev Min BEWARE MOVING GRIN...

Page 5: ...G PROTECTION 1 Identification of Pictograms Continued POINTS FOR ATTACHING LIFTING EYES BEWARE MOVING COMPONENTS KEEP HANDS AND OTHER OBJECTS CLEAR GRINDSTONE START CONTROL REEL START CONTROL STOP CON...

Page 6: ...EXPRESS DUAL ED2000 Bernhard and Company Limited 6 Emergency Stop Twist to release Traverse On Reel Spin Drive On Grindstone On...

Page 7: ...those supplied specifically for use on the EXPRESS DUAL Warranty will be invalidated 2 7 NEVER fit or use a grinding wheel which has been dropped or subjected to any other form of abuse NOTE Grinding...

Page 8: ...and also at the front of this manual 3 2 Location The machine should be located in a well lit environment with adequate headroom For ideal operation the machine should be accessible from the front rea...

Page 9: ...PPOSITE DIRECTIONS at the point of contact 3 5 Preparation If the machine has been received in a crate the handles on the control wheels should be removed from the underneath of the control wheels and...

Page 10: ...llen Key A2719 Grinding Wheel Nut Wrench A4134 Drive Rod Square short A2712 8mm Long Series Allen Key Adjustable Front Roller mtg brackets A4133 Spline driver set A6737 Diamond Dresser Also available...

Page 11: ...l be perfectly STRAIGHT and flat whilst mounted on the bedbar During the reel grinding process it is advisable that the bedknife bedbar assembly is replaced in the unit after having been ground On man...

Page 12: ...inshaft 5 3 4 Stop Pressing the stop button shuts off both or 3 motors and locks into the off position None of the start buttons will operate until the stop button has been unlocked by twisting the kn...

Page 13: ...arpened if necessary and replaced with a small amount of clearance between it and the reel 6 2 Mounting Mower The mainshaft grinding stone should be wound down to its lowest position and the unit plac...

Page 14: ...than the reel the whole unit must be moved by adjusting the position of the multifix brackets or roller brackets The exact position required will be easily seen by looking along the mainshaft from one...

Page 15: ...t direction and slide the reversing stop up to the grinding wheel traverse assembly and tighten Move the grinding wheel to the opposite end of the desired travel and repeat the operation ensuring that...

Page 16: ...ng one of the pin or adjustable type sprocket drivers fitted to the plain drive rod 6 5 2 When the cutting unit is in place and firmly fixed to the front roller brackets and the rear clamped Position...

Page 17: ...way from the reel 6 6 3 Move the grinding wheel to the right hand end of the reel and using the right hand on the right control wheel and the left hand on the reel raise the shaft until the reel again...

Page 18: ...nding up the left hand control wheel until the grinding wheel strikes and sparks gently against the reel 6 7 5 Repeat this process on the right hand side of the reel raising the shaft with your right...

Page 19: ...6 8 2 Now take off the cut by simultaneously moving both hand wheels anti clockwise when the stone is at one end of its traverse until the grinding wheel is clear of the reel 6 8 3 Push the total E s...

Page 20: ...r is functioning properly check the microswitch If this is found to be OK check capacitor if possible If neither of these is faulty then the motor is probably at fault 7 7 Reel Drive If the contactor...

Page 21: ...tor position 8 1 3 Release the 2 allen screws in the bearing flange ring on the left hand end of the main shaft 8 1 4 Raise the mainshaft to its maximum height maintaining the shaft as horizontal as p...

Page 22: ...mainshaft NOTE Be careful to guide the assembly into the fork when lowering the mainshaft Make sure that the left hand side arm is centered in the channel 8 1 12 Loosen the small allen key in the reel...

Page 23: ...the mainshaft This may entail filing a small amount of material from both the depth of the key and the sides Remove only a very small amount of material at a time then check the fit until the sleeve a...

Page 24: ...ain after a short time NOTE Never apply nor leave any oil or grease on the mainshaft 8 2 2 Weekly Spray WD40 or equivalent onto all moving parts the mainshaft must be completely dried before any grind...

Page 25: ...ASSEMBLY _______________________________________ 28 MAINSHAFT MOUNTING AND MOTOR DRIVE_______________ 30 TRAVERSE ASSEMBLY __________________________________ 32 FRONT ROLLER BRACKET __________________...

Page 26: ...171 5 Electrical Junction Box 1 A3051 6 Electrical Junction Box Cover 1 A3052 7 M5 x 10 Button Socket Screw 4 A5129 8 Reel Drive Motor Base 1 A4397 9 Reel Drive Motor Pillar 1 A4379 10 Reel Drive Moto...

Page 27: ...EXPRESS DUAL ED2000 Bernhard and Company Limited 27 8 9 11 12 13 10 14 15 2 4 3 1 5 7 6 MAIN FRAME...

Page 28: ...__________________ 1 Feed Channel L H c w top b t m cap 1 A4041 Feed Channel R H c w top b t m cap 1 A4042 2 Feedscrew Cap c w Bush 4 A4044 3 Feedscrew 2 A9039 4 Locknut 4 A5502 5 Handwheel 150mm dia...

Page 29: ...EXPRESS DUAL ED2000 Bernhard and Company Limited 29 1 2 3 4 9 5 6 8 10 7 FEED ASSEMBLY...

Page 30: ...10 x 1 1 4 1 A7303 10 SPZ Drive Belt 60 Hz 1 A7103 SPZ Drive Belt 50Hz 1 A7102 11 Drive Belt Guard 1 A6334 12 Mainshaft 1 A9068 13 Grinding Stone 1 A6505 14 Sleeve 1 A9116 15 Nut 1 A9095 Sleeve Nut as...

Page 31: ...EXPRESS DUAL ED2000 Bernhard and Company Limited 31 14 13 1 2 4 11 6 7 3 5 9 8 16 17 18 19 20 21 10 12 15 24 22 23 25 26 27 MAINSHAFT MOUNTING AND MAIN MOTOR DRIVE...

Page 32: ...A5315 12 Engagement Screw 1 A6112 13 Lobed Knob M12 1 A6102 14 Reversing Bar 1 A4111 15 Reversing Bar Stop 2 A4113 16 Cross Knob M8 x 15 2 A6131 17 Microswitch 1 A8111 18 Housing for Microswitch 1 A8...

Page 33: ...EXPRESS DUAL ED2000 Bernhard and Company Limited 33 1 2 10 11 12 14 15 16 17 18 19 20 21 22 23 24 13 25 26 27 28 29 30 31 32 33 34 3 4 5 6 7 8 9 TRAVERSE ASSEMBLY...

Page 34: ...Mtg Brkt V Base 2 A4011 4 V Bracket Stud M16 2 A5401 5 V Bracket Clamp Finger 2 A4003 6 Wing Nut M16 2 A5509 7 Hex Nut M16 2 A5508 8 Kip Lever M10 x 20 2 A6118 9 Slide Nut M10 2 A4180 10 Cap Head Scre...

Page 35: ...ergency Stop Button 1 A8073 6 Contact Block B4T02 1 A8358 7 Supply Fuse 16 amp 2 A8084 8 Cylinder Traverse Fuse 2 amp 1 A8085 9 Fuse Holder 2 A8174 10 Fuse Holder 1 A8081 11 Contactor K209A10 3 A8063...

Page 36: ...____________________________ 1 Main Guard Frame 1 A3067 2 Clear Polycarbonate 1 A3068 3 L H C E Guard Upright 1 A3064 4 R H C E Guard Upright 1 A3063 5 Guard Limit Switch 1 A8133 6 Screw M3 x 20 2 A54...

Page 37: ...EXPRESS DUAL ED2000 Bernhard and Company Limited 37 1 2 3 4 5 6 7 8 9 10 GUARD...

Page 38: ...EXPRESS DUAL ED2000 Bernhard and Company Limited 38...

Page 39: ...EXPRESS DUAL ED2000 Bernhard and Company Limited 39 NOTES...

Page 40: ...l Free 1 888 GRIND IT 1 888 474 6348 If you have any service or operational problems contact your distributor or phone our Technical Helpline USA only 1 888 474 6348 or Bernhard and Company Ltd Englan...

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