Bernhard AM3000 User Manual And Instruction Manual Download Page 3

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BEWARE!

HIGH VOLTAGE

BEWARE!

MOVING COMPONENTS KEEP HANDS

AND OTHER OBJECTS CLEAR

1. LIFT HERE

2. DO NOT LIFT HERE

TOTAL WEIGHT OF MACHINE (KG)

WEAR EYE, EAR AND BREATHING

PROTECTION

MAXIMUM GRINDSTONE

DIAMETER 150mm

MAXIMUM SPEED 3800 Rev/Min

BEWARE!

MOVING GRINDSTONE AND SHAFT

Identification of Pictograms

ANGLEMASTER • AM3000

Summary of Contents for AM3000

Page 1: ...the Anglemaster This manual should be kept in a safe place so that it can be used for future reference User s Guide Instruction Manual ANGLEMASTER 3000 Anglemaster 3000 Bedknife Grinder AM3000_2007 02...

Page 2: ...e owner operator of a Bernhard s Anglemaster 3000 which if cared for and operated correctly will give you years of good service This manual will enable you to obtain the best results from your Anglema...

Page 3: ...LEAR 1 LIFT HERE 2 DO NOT LIFT HERE TOTAL WEIGHT OF MACHINE KG WEAR EYE EAR AND BREATHING PROTECTION MAXIMUM GRINDSTONE DIAMETER 150mm MAXIMUM SPEED 3800 Rev Min BEWARE MOVING GRINDSTONE AND SHAFT Ide...

Page 4: ...INDSTONE CONTROL MAGNET CONTROL Bottom EMERGENCY STOP Twist anti clockwise to release SERVICE SWITCH RESET 0 ANGLE INCREASE DECREASE ANGLE DESIRED ANGLE Where you want to be CURRENT ANGLE Where you ar...

Page 5: ...un Traverse is physically engaged using the over centre lever on the left front of the carriage Coolant pump Fitted into the top of the coolant reservoir settlement tank which is located inside the ca...

Page 6: ...orn The maximum noise with a heavy cut on a 36 bedknife has been measured at 85 decibels 1 7 Ensure that all electrical connections are sound and that cables are safely routed 1 8 NEVER fit or use any...

Page 7: ...S INDICATED BY LABELS ON THE MACHINE NOT BY MEANS OF THE TRAVERSE GUIDE RAILS 2 3 For transit purposes the blade mounting bar is locked in position at both ends Some units may be shipped with a hex he...

Page 8: ...f in the cabinet under the left hand side of the machine It should sit beneath the collector funnel outlet inlet into tank lid Also check the connection of the coolant supply hose to the pump outlet T...

Page 9: ...ng holes In this way the bedknife is supported on the machine in a way that resembles as closely as possible its mounting in a cutting unit Special adapters are available when required for certain uni...

Page 10: ...Mounting Brackets Slide the mounting bracket assembly to the bedknife assembly and locate bedknife using tapered pin or cup support according to it s mounting type 3 2 8 Lock the bracket end to the An...

Page 11: ...on the mounting bar In order to minimize the possibility of distorting very light bedbars it is advisable to fit a flat washer between bedbar and mounting quadrant 3 2 11 Rotate the two spring loaded...

Page 12: ...at adequate eye breathing protection is used 3 Setting Up Continued 3 6 Grinding stone replacement Isolate the electrical supply Rotate the mounting bar so that the top face magnets face the operator...

Page 13: ...the motor unit The guard mounted on top of the motor unit can be adjusted so that you can see the contact point of the stone to the bedknife Slacken the locating screws to move this and retighten The...

Page 14: ...ang units In each case use the lowest angle for very clean conditions the highest angle for rough conditions On new bedknives add max 1 to the scratch setting ie that angle ground at the factory When...

Page 15: ...sure that the ground surface is parallel along the whole length of the bedknife With the auto traverse engaged grind the bedknife until it sparks out only occasional sparks seen as grinding stone pass...

Page 16: ...is not permanently in contact with red button on overload Adjust as required see Service Bulletin 1 5 1 7 Listen for the functioning of all four contactors relays in the control box by operating the i...

Page 17: ...inding Motor If the voltage is correct at motor terminals check the current amps at terminals T2 T3 on thermal overload contactor then at MAIN plug on Control PCB If the current exceeds the full load...

Page 18: ...s The springs at these points should NOT be fully compressed as they provide damping at the change in traverse direction 6 4 Rails Rails should be kept as clean as possible Although the rear rail is c...

Page 19: ..._________________ 32 SAFETY GUARD ________________________________________ 34 Ref Name of Part Qty Part BASE FRAME _______________________________________________ 1 Base Cabinet 1 A6304 2 Bottom Drawe...

Page 20: ...7 Parts List Continued BASE FRAME 20 ANGLEMASTER AM3000 Bernhard and Company Limited...

Page 21: ...Head Screw M6 x 8 4 A5158 8 Button Head Screw M5 x 6 8 A5138 9 Eccentric for Slide Block 4 A9211 10 Bearing 4 A7723 11 Hex Head Bolt M6 x 12 4 A5718 12 Rail Adjuster Bolt M10 x 50 2 A5755 13 Nut M10...

Page 22: ...7 Parts List Continued MAIN FRAME 22 ANGLEMASTER AM3000 Bernhard and Company Limited...

Page 23: ...A6330 4 Adjustable Spark Guard 1 A6301 5 Clamp Ring 1 A6444 6 Wiper Plate 2 A4104 7 Wiper Felt 2 A6766 8 Magnet 3 A6704 9 Grommet Strip 1 A8219 10 Wing Knob M6 x 8 2 A6144 11 Washer M6 4 A6144 12 Butt...

Page 24: ...7 Parts List Continued DUST TRAY GUARDS 24 ANGLEMASTER AM3000 Bernhard and Company Limited...

Page 25: ...4 x 8 4 A5127 26 Kip Lever M10 x 30 2 A6119 27 Washer M10 4 A5310 28 Kip Lever M10 x 15 2 A6181 29 Captive Nut M10 2 A9023 30 Taper Pin 2 A9119 31 Taper Pin Plate 2 A4089 32 Eccentric Pin Handle 2 A41...

Page 26: ...OUNTING BAR 14 8 9 6 15 10 12 13 1 2 3 4 5 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 37 40 41 42 43 44 46 11 18 45 47 48 49 7 50 51 52 53 7 52 53 56 26 ANGLEMASTER AM3000 Bernh...

Page 27: ...6 14 5mm Spring 2 A6718 15 Grub Screw M6 x 6 4 A5156 16 Toggle Latch 1 A6884 17 Halfnut M16 1 A5527 18 Grub screw M6 x 30 1 A5215 19 Nyloc Nut M12 1 A5507 20 Shoulder Bolt M8 x 12 x 6 1 A5165 21 Beari...

Page 28: ...7 Parts List Continued 28 ANGLEMASTER AM3000 Bernhard and Company Limited...

Page 29: ...e short 1 R4114 19 Motor Spacer Plate long 1 R4113 20 Motor 60 Hz 1 A6006 Motor 50Hz 1 A6004 Motor 3 Phase 1 A6005 21 Hex Head Bolt M8 x 25 4 A5723 22 Washer M8 12 A5321 23 Grinding Wheel Ext Shaft 1...

Page 30: ...7 Parts List Continued MAIN MOTOR AND SLIDE 30 ANGLEMASTER AM3000 Bernhard and Company Limited...

Page 31: ...___________________________________ 1 Guard 1 A6335 2 Handle 1 A6110 3 Stay Put Hose Tap 1 A6773 4 Hose Tail 1 A6726 5 Washer M12 1 A5315 6 Button Head Screw M5 x 6 6 A5138 7 Button Head Screw M6 x 8...

Page 32: ...n 1 A8073 6 Contact Block N C 1 A8888 7 Service key switch 1 A3060 8 Pyxis display PCB for membrane keypad 1 A3502 9 Lyra interface PCB for membrane keypad 1 A3503 10 Lead set for membrane panel 1 A35...

Page 33: ...way Plug to Carriage 1 A8002 10 3 pole Socket 2 A8026 11 3 pole Plug to Coolant Pump Magnets 2 A8025 12 Vela i o module for membrane keypad 1 A3504 13 Hours run meter 24v DC 1 A8206 14 Mains Power Sup...

Page 34: ...Back Box 1 A06310 2 AM3000 Front Guard 1 A04323 3 Hinge 800056 2 A06109 4 AM3000 New Light Cover 1 A03181 5 Long Light 1 A08239 6 Large Bridge Handle 1 A06108 7 Microswitch 1 A08225 8 2mm Polycarbonat...

Page 35: ...________________________________________________ 35 Sheet 2 ________________________________________________ 36 Sheet 3 ________________________________________________ 37 SHEET 1 35 ANGLEMASTER AM300...

Page 36: ...8 Wiring Diagrams Continued SHEET 2 36 ANGLEMASTER AM3000 Bernhard and Company Limited...

Page 37: ...8 Wiring Diagrams Continued SHEET 3 37 ANGLEMASTER AM3000 Bernhard and Company Limited...

Page 38: ...gle for that blade 7 Small 9 Medium 12 Large the angle for that blade as ground by the manufacturer there is no wear yet Add a maximum of 1 to this setting before truing the face of the blade Scratch...

Page 39: ...2 5 9 LARGE BLADES 11 DIRT FACTOR of 4 7 15 0 0 5 11 Set Top Face Angle Grind Top Face Set Front Face Angle Grind Front Face Remove Bedknife Grind Front Face to a visible parallel line Rotate Mountin...

Page 40: ...wn if the safety enclosure is opened The control panel for all Express Dual and Anglemaster models 3000 3000DX and 5000 will also be fitted with a key operated service switch This provides a manual ov...

Page 41: ...348 If you have any service or operational problems contact your distributor or phone our Technical Helpline USA only 1 888 474 6348 or Bernhard and Company Ltd England 44 1788 811600 or email techsup...

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