Berkeley HL series Owner'S Manual Download Page 6

Electrical

6

Hazardous voltage. Can shock, burn, or

kill. Connect ground wire before connecting power sup-
ply wires. Use the wire size (including the ground wire)
specified in the wiring chart. 
If possible, connect the
pump to a separate branch circuit with no other appli-
ances on it. 

Explosion hazard. Do not ground to a gas

supply line.

WIRING CONNECTIONS

Fire hazard. Incorrect voltage can cause a

fire or seriously damage the motor and voids the warran-
ty. The supply voltage must be within ±10% of the motor
nameplate voltage.

NOTICE: Dual-voltage motors are factory wired for 230
volts. If necessary, reconnect the motor for 115 volts, as
shown. Do not alter the wiring in single voltage motors.
Install, ground, wire, and maintain your pump in compli-
ance with the National Electrical Code (NEC) or the
Canadian Electrical Code (CEC), as applicable, and with
all local codes and ordinances that apply. Consult your
local building inspector for code information.

Connection Procedure:

Step 1. Connect the ground wire first as shown in Figure

8. The ground wire must be a solid copper wire
at least as large as the power supply wires.

Step 2. There must be a solid metal connection between

the pressure switch and the motor for motor
grounding protection. If the pressure switch is not
connected to the motor, connect the green
ground screw in the switch to the green ground
screw under the motor end cover. Use a solid
copper wire at least as large as the power supply
wires.

Step 3. Connect the ground wire to a grounded lead in a

service panel, to a metal underground water
pipe, to a metal well casing at least ten feet (3M)
long, or to a ground electrode provided by the
power company or the hydro authority.

Step 4. Connect the power supply wires to the pressure

switch as shown in Figure 8. 

Figure 8: Motor wiring connections through Pressure Switch. Match motor voltage to line voltage.

Your Motor Terminal Board (under the motor end cover)
and Pressure Switch look like one of those shown below.
Convert to 115 Volts as shown. Do not change motor

wiring if line voltage is 230 Volts or if you have a single
voltage motor. Connect power supply to as shown for your
type of switch and your supply voltage.

A

B

L2

L1

A

B

L2

L1

A

B

L2

L1

A

B

L2

L1

230 Volt to 115 Volt Conversion, Spade Connector Type:

Move black wire 
from A to L1.

1.

1.

2.

2.

3.

3.

230 Volt to 115 Volt Conversion, Plug-in Type: 

Pull plug 
straight
out from 
terminal
board.

1.

1.

2.

2.

Plug in again
with arrow 
on plug 
pointing to
'115 Volts'.

3187 0398

A

L1

2

3

0

 

V

o

lt

s

1

1

5

 

V

o

lt

s

A

L1

2

3

0

 

V

o

lt

s

1

1

5

 

V

o

lt

s

A

B

L2

L1

A

B

L2

L1

Ground
Screw

Ground
Screw

Move white wire 
with black tracer 
from B  to A.

Change Complete:

Clamp the power cable to prevent strain 
on the terminal screws.

Connect the green (or bare copper) ground wire 
to the green ground screw.

Motor wires connect here.

Clamp the power cable to prevent strain 
on the terminal screws.

Connect the green (or bare copper)  ground wire 
to the green ground screw.

Motor wires connect here.

3187 0398

Power supply wires connect here. 
230 Volt: Connect 2 hot wires (black and red)
here and cap the white (neutral) wire. It does
not matter which wire goes to which screw. 
115 Volt: Connect one hot wire (black or red)
to one of these screws (it doesn't matter 
which one). Connect the white (neutral) wire 
to the other screw. Cap any remaining 
black or red wires.

Power supply wires connect here. 
230 Volt: Connect 2 hot wires (black and red)
here and cap the white (neutral) wire. It does
not matter which wire goes to which screw. 
115 Volt: Connect one hot wire (black or red)
to one of these screws (it doesn't matter 
which one). Connect the white (neutral) wire 
to the other screw. Cap any remaining 
black or red wires.

Disconnect power before working on pump, motor, pressure switch, or wiring. 

Summary of Contents for HL series

Page 1: ...ation Operation Parts For further operating installation or maintenance assistance Call 1 800 363 PUMP 7867 PRINTED IN U S A BE423 Rev 3 18 98 20 40 60 80 100 2434 0497SR HL and SL Series 1800 Courtne...

Page 2: ...ouch an operating motor Modern motors are designed to operate at high temperatures To avoid burns when servicing pump allow it to cool for 20 minutes after shut down before handling Do not allow pump...

Page 3: ...ing Berkeley Wicor dealer as soon as possible after the dis covery of any alleged defect Berkeley Wicor will subsequently take corrective action as promptly as reasonably possible No requests for serv...

Page 4: ...0 60 80 10 0 Priming Tee and Plug Drive Coupling Drive Point Check Valve Drive point below water level Pressure Gauge Priming Tee and Plug Well Casing Foot Valve Sanitary Well Seal Suction Pipe From W...

Page 5: ...f pass ing the entire pump capacity at 75 PSI pressure Connect the Air Volume Control AVC tube to the 1 8 NPT AVC port on the pump body Run the tubing from the pump s AVC port to the AVC mounted on th...

Page 6: ...re 8 Figure 8 Motor wiring connections through Pressure Switch Match motor voltage to line voltage Your Motor Terminal Board under the motor end cover and Pressure Switch look like one of those shown...

Page 7: ...11 and let the pressure drop until the pressure gauge needle starts to flutter When the needle flutters close the valve just enough to stop the flutter see Figure 11 Your pump is now operating at its...

Page 8: ...alve open in a shallow well installation the control valve always stays open Step 3 Power on Start the pump The pump should pump water in two or three minutes Step 4 If you don t have water after 2 or...

Page 9: ...t Key Part 5SL 7SL 10SL 15SL No Description Qty 1 2 HP 3 4 HP 1 HP 1 1 2 HP 1 Motor 1 A100CLL A100DLL A100ELL A100FLL 2 Water Slinger 1 C69 2 C69 2 C69 2 C69 2 3 Seal Plate 1 N3 9 N3 9 L3 10 L3 10 4 S...

Page 10: ...shallow well pump installed on a well with more than 25 ft depth to water in this case a deep well jet pump is needed D Pump does not deliver water to full capacity D Possible causes are the well wat...

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