Berkeley HL series Owner'S Manual Download Page 5

Discharge Pipe and Pressure Tank Connections

5

From
Well

To Household
Water System

Relief Valve

Conaire
Tank

20

40

60

80

100

Pressure Gauge

Pressure
Switch

2110 0497

To Household
Water System

Pressure
Switch

Suction Pipe
From Well

Air Volume
Control

Air Volume
Control Tube

Priming Tee
and Plug

Relief Valve

Drive Pipe
To Well

Standard
Tank

2096 0497

20

40

60

80

100

Figure 6: Pre-charged Tank
Connections

Figure 7: Standard Tank Connections

PRE-CHARGE TANK CONNECTION (Figure 6)

If your system uses a pre-charged tank, it should be connected to the pump
as shown in Figure 6. The relief valve must be capable of passing the entire
pump capacity at 100 PSI pressure.
Check the pre-charge of air in the tank with an ordinary tire gauge. the pre-
charge is measured 

when there is no water pressure in the tank. Disconnect

power to the pump and drain the tank before checking the pre-charge. Your
pump has a 30/50 PSI switch, so the tank pre-charge pressure should be 28
PSI (that is, it should be 2 PSI lower than the cut-in pressure of the pressure
switch.
No AVC is required for a pre-charged tank; the 1/8” NPT AVC port on the
pump body should be plugged.

STANDARD TANK CONNECTION (Figure 7)

If your system uses a standard tank, connect it to the pump as shown in
Figure 7. The relief valve used with a standard tank must be capable of pass-
ing the entire pump capacity at 75 PSI pressure.
Connect the Air Volume Control (AVC) tube to the 1/8” NPT AVC port on the
pump body. Run the tubing from the pump’s AVC port to the AVC mounted
on the tank. See the instructions provided with tank and AVC for details.

Pre-charged

Tank

Sealing Pipe Joints

Use only Teflon tape or Teflon based joint compounds for 
making all threaded connections to the pump itself. Do not use
pipe joint compounds on plastic pumps: 
they can react with
the plastic in pump components. Make sure that all pipe joints
in the suction pipe are air tight as well as water tight. 

If the 

suction pipe can suck air, the pump will not be able to pull
water from the well.

Table I: Wiring Chart – Recommended Wire and Fuse Sizes

Branch

Distance in Feet (Meters); 

Max

Fuse

Wire Size AWG (mm

2

)

Load

Rating

0-100

101-200 201-300 301-400 401-500

Model

HP

Amps

Amps

(0-30)

(31-61)

(62-91)

(92-122) (123-152)

115Volts:
5SL

1/2

8.8

15

14(2)

12(3)

10(5.5)

8(8.4)

8(8.4)

5HL

1/2

12.2

20

12(3)

10(5.5)

8(8.4)

6(14)

6(14)

7SL

3/4

12.2

20

12(3)

10(5.5)

8(8.4)

6(14)

6(14)

7HL

3/4

14.8

20

12(3)

8(8.4)

6(14)

6(14)

4(21)

10SL

1

14.8

20

12(3)

8(8.4)

6(14)

6(14)

4(21)

10HL

1

19.2

25

10(5.5)

8(8.4)

6(14)

4(21)

4(21)

15SL

1-1/2 19.2

25

10(5.5)

8(8.4)

6(14)

4(21)

4(21)

230 Volts:
5SL

1/2

4.4

15

14(2)

14(2)

14(2)

14(2)

12(3)

5HL

1/2

6.1

15

14(2)

14(2)

14(2)

12(3)

12(3)

7SL

3/4

6.1

15

14(2)

14(2)

14(2)

12(3)

12(3)

7HL

3/4

7.4

15

14(2)

14(2)

14(2)

12(3)

10(5.5)

10SL

1

7.4

15

14(2)

14(2)

14(2)

12(3)

10(5.5)

10HL

1

9.6

15

14(2)

14(2)

12(3)

10(5.5)

10(5.5)

15SL

1-1/2

9.6

15

14(2)

14(2)

12(3)

10(5.5)

10(5.5)

Summary of Contents for HL series

Page 1: ...ation Operation Parts For further operating installation or maintenance assistance Call 1 800 363 PUMP 7867 PRINTED IN U S A BE423 Rev 3 18 98 20 40 60 80 100 2434 0497SR HL and SL Series 1800 Courtne...

Page 2: ...ouch an operating motor Modern motors are designed to operate at high temperatures To avoid burns when servicing pump allow it to cool for 20 minutes after shut down before handling Do not allow pump...

Page 3: ...ing Berkeley Wicor dealer as soon as possible after the dis covery of any alleged defect Berkeley Wicor will subsequently take corrective action as promptly as reasonably possible No requests for serv...

Page 4: ...0 60 80 10 0 Priming Tee and Plug Drive Coupling Drive Point Check Valve Drive point below water level Pressure Gauge Priming Tee and Plug Well Casing Foot Valve Sanitary Well Seal Suction Pipe From W...

Page 5: ...f pass ing the entire pump capacity at 75 PSI pressure Connect the Air Volume Control AVC tube to the 1 8 NPT AVC port on the pump body Run the tubing from the pump s AVC port to the AVC mounted on th...

Page 6: ...re 8 Figure 8 Motor wiring connections through Pressure Switch Match motor voltage to line voltage Your Motor Terminal Board under the motor end cover and Pressure Switch look like one of those shown...

Page 7: ...11 and let the pressure drop until the pressure gauge needle starts to flutter When the needle flutters close the valve just enough to stop the flutter see Figure 11 Your pump is now operating at its...

Page 8: ...alve open in a shallow well installation the control valve always stays open Step 3 Power on Start the pump The pump should pump water in two or three minutes Step 4 If you don t have water after 2 or...

Page 9: ...t Key Part 5SL 7SL 10SL 15SL No Description Qty 1 2 HP 3 4 HP 1 HP 1 1 2 HP 1 Motor 1 A100CLL A100DLL A100ELL A100FLL 2 Water Slinger 1 C69 2 C69 2 C69 2 C69 2 3 Seal Plate 1 N3 9 N3 9 L3 10 L3 10 4 S...

Page 10: ...shallow well pump installed on a well with more than 25 ft depth to water in this case a deep well jet pump is needed D Pump does not deliver water to full capacity D Possible causes are the well wat...

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