BERG KOMPBERG ZXF132 Operating And Maintenance Manual Download Page 24

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Use only original spare parts. 

 

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For cleaning purposes never use flammable or corrosive solvents that could damage the machine 
components.  Take  appropriate  safety  measures  against  toxic  vapours  from  cleaning  agents. 
Biodegradable detergents should be used. 

 

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The  workplace  must  be  kept  absolutely  clean  when  maintenance  work  is  carried  out.  Do  not 
allow  any  parts  to  get  contaminated.  Parts  and  exposed  holes  should  be  covered  with  a  clean 
cloth, paper or adhesive tape. 

 

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Upon finishing the maintenance work, make sure no tools or other objects are left on or inside 
the compressor. 

 

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Before restarting the machine after maintenance, check operating pressures, temperatures, time 
settings, and test the switching and control equipment for proper functioning. 

 

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Protect the motor, air filters, electric components, control equipment etc. from penetration of 
moisture. 

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Do not perform any welding or any other works generating heat close to the oil system. 

 

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Under no circumstances should the noise absorbing material be removed or relocated. 

 
 

The manufacturer accepts no responsibility for any damage and personal injuries resulting from 
failure  to  observe  the  present  safety  rules  or  from  carelessness  during  operation,  work  and 
maintenance, even in circumstances not expressly mentioned in this Operating and Maintenance 
Manual. 

 

In order to ensure fault-free operation of the compressor, observe the following instructions 
relating to periodic inspections and maintenance operations. 

 
 

7.2. Maintenance and checks 

 

7.2.1 Maintenance at the beginning of compressor use, after oil and drive belts (if present) 
change 

 

 

Maintenance 

 

Operation 

 

interval 

 

 

   

 

 

after 2 work hours 

 

check oil level in the receiver, top it up if necessary, 

  after 2 work days 

 

check oil level in the receiver, top it up if necessary, 

 

after 1 week of work   

check oil level in the receiver, top it up if necessary, 

 

7.2.2 Daily maintenance 

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visually inspect the state of pneumatic and oil conduit connections, 

 

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check the air overpressure gauge and temperature indicator for correct readings, 

 

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check the compressor performance for unusual symptoms, such as excessive noise and 
vibration, 

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check oil level, 

 

7.2.3 Periodic maintenance 

 

Every 1000 work hours: 

 

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check the air filter for contamination and replace if necessary (in case of higher air dustiness, 
more frequent cleaning and changing of the filter is recommended), 

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check the condition of the elastic coupling, 

 

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clean the air and oil cooler ribs if necessary. 

 

 
 
 
 
 
 
 

Summary of Contents for KOMPBERG ZXF132

Page 1: ...OPERATING AND MAINTENANCE MANUAL Oil free screw compressor KOMPBERG ZXF132...

Page 2: ...h the choice you have made and the cooperation you started with us Our compressors are machines of top quality which is the guarantee for a long years and reliable performance Our sales and service st...

Page 3: ...ompressor operating description and drawings 12 Technological diagram 19 6 Start up 22 6 1 Start up preparation 22 6 2 Restart after longer downtime 23 7 Maintenance 23 7 1 General requirements 23 7 2...

Page 4: ...ce and maintenance of the compressor and control system Technical documentation of the electrical part It includes the data necessary to perform correct connections and repairs of the electrical equip...

Page 5: ...tten form The compressor must not be used for any other purposes that are non compliant with its intended use Fulfil the obligation to register the compressor air receiver in the Office of Technical I...

Page 6: ...The machine is used in a way non compliant with its intended use Unauthorised modifications are carried out on the product Interventions are carried out by unauthorised persons Any repair attempts ar...

Page 7: ...ock air flow to and from the room Ensure sufficient inflow of cooling air and discharge of hot air outside the room Temperature in a room with the compressor should be within the range of 5 C to 40 C...

Page 8: ...lve Do not remove the temperature sensor transmitter or pressure transmitter 2 3 Other hazards The compressor installation switching on off and maintenance must be carried out by the qualified personn...

Page 9: ...nal fan motor power kW 11 Cooling air requirement m3 h 19500 Power lead cross sectional area mm2 3x150 PE Protection A 315 Capacity measured acc to EN ISO 1217 2006 and EN ISO 5167 2 Noise level acc t...

Page 10: ...entilation is insufficient windows openings in a wall etc in the compressor room air exchange should be provided by fans To ensure correct heat extraction the fans should have total capacity about 15...

Page 11: ...ised personnel or qualified electrician is allowed to perform electrical connections Use the required safety measures in accordance with the suitable regulations Calculate the power cable cross sectio...

Page 12: ...eck valve 38 Main motor 11 Unloading valve 39 Fan motor 12 Silencer 40 Fan 13 Oil sight glass 41 Shock absorber 14 Oil tank 42 Oil drain 15 Oil pump 43 Oil inlet 16 Thermostatic valve 44 Coupling 17 S...

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Page 18: ...il temperature directs the oil directly through the oil filter 19 to the overflow valve 20 and manifold 21 or at temperature exceeding 55 C to the oil cooler 18 and then through oil filter 19 to the m...

Page 19: ...25 Solenoid valve 8 Venturi nozzle 26 Air filter pollution sensor 9 Second stage cooler 27 Temperature sensor 10 Check valve 28 Safety valve 11 Unloading valve 29 Pressure sensor 12 Silencer 30 Tempe...

Page 20: ...figure it is marked with a symbol 22 COMPRESSOR COOLING The compressor is cooled in a forced manner by means of a fan with its own electric drive The air is sucked in through the inlets on the front...

Page 21: ...21 Screw air end CD14D1 Suction regulator Operating panel Controller instruction is an integral part of the OMM of compressor KOMPBERG ZXF132...

Page 22: ...eration min 2500l When the compressed air receiver tank is located outside the compressor room install the pressure gauge connected to the tank or pressure conduit supplying the tank in a visible loca...

Page 23: ...procedures The following general requirements must be met while performing the maintenance Place the warning sign as shown below in a visible location while the maintenance work is in progress WARNING...

Page 24: ...m failure to observe the present safety rules or from carelessness during operation work and maintenance even in circumstances not expressly mentioned in this Operating and Maintenance Manual In order...

Page 25: ...mponents requiring maintenance Maintenance operations 7 3 1 Air filter cartridge The filter cartridge can t be soaked in oil or other liquids Change the filter cartridge every 2000 work hours or once...

Page 26: ...ould be completely replaced Carefully placed the filter mat in the housing Filtration mat exchange 7 3 3 Oil filter Change the oil filter every 8000 hours or once a year screwing out screwing in Oil f...

Page 27: ...e procedure Stop the compressor and wait until the overpressure in the screw assembly body and oil system reaches the atmospheric pressure look at the microprocessor controller Safeguard the compresso...

Page 28: ...rtridges should be disposed of according to the valid legislation on handling wastes waste code 16 01 07 7 3 7 Oil cooler exchanger interstage final air The safety of the screw compressor requires reg...

Page 29: ...tely in case of Overheating Smoke or burning smell Excessive vibration Bearing noise The machine can be restarted after removing the cause of any failures Periodic motor inspections The motor inspecti...

Page 30: ...g this operation Keep away from the stream of air blown out caution the air may be hot In case of the valve leaks contact the manufacturer service to arrange its repair The valve cannot be repaired by...

Page 31: ...r settings in the controller low setting insufficient compressor install additional source of compressed air capacity in relation to air requirement leak in the system check the tubing for leaks remov...

Page 32: ...32...

Page 33: ...mber Quantity 1 Air filter BL 480061 BL 480048 1 2 Compressed air filter cartridge Element for F 24 GW 24 G 1 3 Oil filter B 480001 1 4 Coupling insert BS 482047 1 5 Oil l 480069 40 l 6 Thermostat car...

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