BERG KOMPBERG ZXF132 Operating And Maintenance Manual Download Page 22

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6. Start-up 

 

6.1. Start-up preparation 

 

Each compressor unit is tested in the factory and carefully inspected to ensure proper machine 
performance and meeting the specifications declared. 

 

Strictly obey the following rules before starting the machine for the first time: 

 

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Get thoroughly familiar with the compressor Operating and Maintenance Manual and the 
Warranty Book. 

 

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Check  the  power  cables  for  possible  damage,  short-circuits  and  electrical  breakdowns.  Only 
authorised / qualified electrician can perform work on electrical equipment and components. 

 

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Make sure the power supply voltage is correct and the required protections are in place; do not 
connect  the  compressor  to  a  power  source  of  different  voltage  than  that  specified  in  the 
Operating and Maintenance Manual. 

 

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Connect the phase conductors so that the 

rotation direction is as indicated on the screw

 

assemble.

 

 

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Check the oil level in the screw block, top it up, if necessary. 

 

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Connect the compressor to the compressed air system with a flexible conduit. 

 

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A compressed air receiver tank is necessary for proper compressor operation (min. 2500l). 

 

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When  the  compressed  air  receiver  tank  is  located  outside  the  compressor  room,  install  the 
pressure  gauge,  connected  to  the  tank  or  pressure  conduit  supplying  the  tank,  in  a  visible 
location. 

 

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Do  not  operate  the  compressor  above  the  maximum  operating  pressure  that  is  given  on  the 
identification  plate.  It  is  not  recommended  to  operate  the  compressor  at  the delivery  pressure 
below 0.5 MPa. Please contact our technicians when it is necessary to set that overpressure. 

 

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Check if all doors/covers are closed. 

 

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Open the valve that shuts off the compressor from compressed air system. 

 

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Check the “EMERGENCY STOP” button position.

 

 

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Switch on the compressor power supply. 

 

When  the  compressor  and  compressed  air  system  condition  is  checked,  you  can  proceed  with 
starting the compressor. 

 

To start the compressor, press the "START" button on the control panel. The compressor motor 
starts  working  and  depending  on  the  overpressure  in  the  compressed  air  system,  the  machine 
switches  to  the  loaded  operation  mode  or,  if  the  overpressure  in  the  compressed  air  systemis 
higher than the minimum start pressure, it switches to the stand-by mode and starts again after 
its drop. 

 

 

Incorrect rotation direction of the screw block rotors for more than 5 seconds will damage 
the screw compressor. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for KOMPBERG ZXF132

Page 1: ...OPERATING AND MAINTENANCE MANUAL Oil free screw compressor KOMPBERG ZXF132...

Page 2: ...h the choice you have made and the cooperation you started with us Our compressors are machines of top quality which is the guarantee for a long years and reliable performance Our sales and service st...

Page 3: ...ompressor operating description and drawings 12 Technological diagram 19 6 Start up 22 6 1 Start up preparation 22 6 2 Restart after longer downtime 23 7 Maintenance 23 7 1 General requirements 23 7 2...

Page 4: ...ce and maintenance of the compressor and control system Technical documentation of the electrical part It includes the data necessary to perform correct connections and repairs of the electrical equip...

Page 5: ...tten form The compressor must not be used for any other purposes that are non compliant with its intended use Fulfil the obligation to register the compressor air receiver in the Office of Technical I...

Page 6: ...The machine is used in a way non compliant with its intended use Unauthorised modifications are carried out on the product Interventions are carried out by unauthorised persons Any repair attempts ar...

Page 7: ...ock air flow to and from the room Ensure sufficient inflow of cooling air and discharge of hot air outside the room Temperature in a room with the compressor should be within the range of 5 C to 40 C...

Page 8: ...lve Do not remove the temperature sensor transmitter or pressure transmitter 2 3 Other hazards The compressor installation switching on off and maintenance must be carried out by the qualified personn...

Page 9: ...nal fan motor power kW 11 Cooling air requirement m3 h 19500 Power lead cross sectional area mm2 3x150 PE Protection A 315 Capacity measured acc to EN ISO 1217 2006 and EN ISO 5167 2 Noise level acc t...

Page 10: ...entilation is insufficient windows openings in a wall etc in the compressor room air exchange should be provided by fans To ensure correct heat extraction the fans should have total capacity about 15...

Page 11: ...ised personnel or qualified electrician is allowed to perform electrical connections Use the required safety measures in accordance with the suitable regulations Calculate the power cable cross sectio...

Page 12: ...eck valve 38 Main motor 11 Unloading valve 39 Fan motor 12 Silencer 40 Fan 13 Oil sight glass 41 Shock absorber 14 Oil tank 42 Oil drain 15 Oil pump 43 Oil inlet 16 Thermostatic valve 44 Coupling 17 S...

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Page 18: ...il temperature directs the oil directly through the oil filter 19 to the overflow valve 20 and manifold 21 or at temperature exceeding 55 C to the oil cooler 18 and then through oil filter 19 to the m...

Page 19: ...25 Solenoid valve 8 Venturi nozzle 26 Air filter pollution sensor 9 Second stage cooler 27 Temperature sensor 10 Check valve 28 Safety valve 11 Unloading valve 29 Pressure sensor 12 Silencer 30 Tempe...

Page 20: ...figure it is marked with a symbol 22 COMPRESSOR COOLING The compressor is cooled in a forced manner by means of a fan with its own electric drive The air is sucked in through the inlets on the front...

Page 21: ...21 Screw air end CD14D1 Suction regulator Operating panel Controller instruction is an integral part of the OMM of compressor KOMPBERG ZXF132...

Page 22: ...eration min 2500l When the compressed air receiver tank is located outside the compressor room install the pressure gauge connected to the tank or pressure conduit supplying the tank in a visible loca...

Page 23: ...procedures The following general requirements must be met while performing the maintenance Place the warning sign as shown below in a visible location while the maintenance work is in progress WARNING...

Page 24: ...m failure to observe the present safety rules or from carelessness during operation work and maintenance even in circumstances not expressly mentioned in this Operating and Maintenance Manual In order...

Page 25: ...mponents requiring maintenance Maintenance operations 7 3 1 Air filter cartridge The filter cartridge can t be soaked in oil or other liquids Change the filter cartridge every 2000 work hours or once...

Page 26: ...ould be completely replaced Carefully placed the filter mat in the housing Filtration mat exchange 7 3 3 Oil filter Change the oil filter every 8000 hours or once a year screwing out screwing in Oil f...

Page 27: ...e procedure Stop the compressor and wait until the overpressure in the screw assembly body and oil system reaches the atmospheric pressure look at the microprocessor controller Safeguard the compresso...

Page 28: ...rtridges should be disposed of according to the valid legislation on handling wastes waste code 16 01 07 7 3 7 Oil cooler exchanger interstage final air The safety of the screw compressor requires reg...

Page 29: ...tely in case of Overheating Smoke or burning smell Excessive vibration Bearing noise The machine can be restarted after removing the cause of any failures Periodic motor inspections The motor inspecti...

Page 30: ...g this operation Keep away from the stream of air blown out caution the air may be hot In case of the valve leaks contact the manufacturer service to arrange its repair The valve cannot be repaired by...

Page 31: ...r settings in the controller low setting insufficient compressor install additional source of compressed air capacity in relation to air requirement leak in the system check the tubing for leaks remov...

Page 32: ...32...

Page 33: ...mber Quantity 1 Air filter BL 480061 BL 480048 1 2 Compressed air filter cartridge Element for F 24 GW 24 G 1 3 Oil filter B 480001 1 4 Coupling insert BS 482047 1 5 Oil l 480069 40 l 6 Thermostat car...

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