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6

EXCLUSIVE

Table of standard pipe configurations (*)

Air suction

1 bend

 90° ø 80

4,5m 

pipe 

ø 80

Flue gas discharge

1 bend

 90° ø 80

4,5m 

pipe 

ø 80

Reduction from 

ø 80 to ø50, 

from 

ø 80 to ø 60

Stack base 

bend

 90°, ø 50 or ø 60 or ø 80

For ducting pipe lengths see table

(*) Use flue gas system accessories in plastic (PP) for condensing boilers

Ø50 and Ø80 H1 class and Ø60 P1 class.
The boilers are factory set to

:

25R:

 5.600 r.p.m. (CH) and 7.900 r.p.m. (DHW) and the maximum length 

that can be reached is 6m for the

 ø 50 pipe, 21m 

for the

 ø 60 pipe and 115m 

for the

 ø 80 pipe.

35R:

 6.900 r.p.m. (CH) and 7.800 r.p.m. (DHW) and the maximum length 

that can be reached is 1m for the

 ø 50 pipe, 10m 

for the

 ø60 pipe and 54m 

for the

 ø 80 pipe.

Should it be necessary to achieve greater lengths, compensate the pressure 

drop with an increase in the r.p.m.of the fan, as shown in the adjustments 

table, to ensure the rated heat input.

 

b

The minimum calibration is not modified.

Adjustments table

Maximum number 

of fan rotations

r.p.m.

Ducting pipes

ΔP at 

boiler 

output

maximum length (m)

CH

DHW

Ø 50

Ø 60

Ø 80

Pa

25R

5.600

7.900

6

21

115

180

5.600

8.000

8 (*)

25 (*)

139 (*)

210

5.700

8.100

10 (*)

32 (*)

175 (*)

255

5.700

8.200

12 (*)

35 (*)

195 (*)

280

5.800

8.300

14 (*)

42 (*)

231 (*)

325

5.900

8.400

17 (*)

48 (*)

263 (*)

365

6.000

8.500

19 (*)

53 (*)

291 (*)

400

6.100

8.600

22 (*)

60 (*)

331 (*)

450

6.200

8.700

24 (*)

66 (*)

363 (*)

490

6.200

8.800

26 (*)

71 (*)

389 (*)

523

6.300

8.900

28 (*)

76 (*)

420 (*)

562

6.400

9.000

31 (*)

82 (*)

452 (*)

601

35R

6.900

7.800

1

10

54

161

7.000

7.900

2

12

68

190

7.100

8.000

3 (*)

16 (*)

86 (*)

225

7.200

8.100

4 (*)

18 (*)

101 (*)

255

7.300

8.200

6 (*)

23 (*)

124 (*)

300

7.400

8.300

7 (*)

25 (*)

140 (*)

330

7.500

8.400

10 (*)

32 (*)

175 (*)

400

7.600

8.500

11 (*)

35 (*)

191 (*)

430

7.700

8.600

13 (*)

39 (*)

216 (*)

480

7.800

8.700

14 (*)

42 (*)

231 (*)

510

(*)  Maximum installable length ONLY with exhaust pipes in H1 class.
Configurations Ø50 or Ø60 or Ø80 show test data verified in the laboratory.

In the case of installations that differ from those indicated in the “standard 

configuration”  and  “adjustments”  tables,  refer  to  the  equivalent  linear 

lengths below

.

 

b

In  any  case,  the  maximum  lengths  declared  in  the  booklet  are 

guaranteed, and it is essential not to exceed them.

COMPONENT

Linear equivalent in metres Ø80 (m)

Ø 50

Ø 60

Bend

 45° Ø 50

12,3

5

Bend

 90° Ø 50

19,6

8

Extension 0.5m Ø 50

6,1

2,5

Extension 1.0m Ø 50

13,5

5,5

Extension 2.0m Ø 50

29,5

12

3.9  Filling the heating system (fig. 16)

Once  the  hydraulic  connections  have  been  carried  out,  fill  the  heating 

system.

 

This operation must be carried out when the system is cold,carrying 

out the following operations:

 -

open the caps of the lower (

A

) automatic air vent valve by two or three 

turns; to allow a continuous venting of the air, leave the plug of the valve 

A

 open

 -

make sure the cold water inlet tap is open

 -

open the filling tap (outside the boiler) until the pressure indicated by the 

water pressure gauge is between 1 and 1.5 bar

 -

re-close the filling tap (outside the boiler).

 

b

The  venting  of  the  boiler  takes  place  automatically  via  the  two 

automatic vent valve 

A

 positioned on the circulator

.

3.10  Draining the heating system (fig. 16)

Before starting emptying, switch off the electricity supply by turning off the 

main switch of the system.

 -

Close the heating system’s valves.

 -

Connect a hose to the system drain valve (

B

).

 -

Manually loosen the system drain valve (

B

).

3.11  Circulator settings

Circulator residual discharge head

The  boilers  is  equipped  with  an  already  hydraulically  and  electrically 

connected  circulator,  whose  useful  available  performance  is  indicated  in 

the graphs at page 43.

The circulator comes set from the factory with a 6 metre discharge head curve.

The  boiler  is  equipped  with  an  anti-blocking  system  which  starts  up  an 

operation cycle after every 24 hours in standby with the mode selector in 

any position.

 

b

The 

“antiblocking”  function  is  active  only  if  the  boiler  is  electrically 

powered

.

 

a

Operating the 

circu

lator without water is strictly forbidden.

If you need to use a different curve you can select the desired level on the 

circulator.
Below the main characteristics and the ways to set up their desired operation 

are listed.

3.11.1  User interface

The user interface is made up of a button (

A

), a two-coloured red / green 

LED (

B

) and four yellow LEDs (

C

) arranged in a row.

The user interface allows the operating performance to be viewed (operating 

status and alarm status) and it also allows the circulator operating modes 

to be set.

The performance, indicated by the LEDs (

B

) and (

C

) is always visible during 

normal operation of the circulator whereas the settings can be carried out 

by pressing the button (

A

).

3.11.2  Operating status indication

When the circulator is in operation the LED (

B

) is green. The four yellow 

LEDs (

C

) indicate the electrical energy consumption (P1) as shown in the 

following table.

LED status

CIRCULATOR status

Consumption in 

% of MAX P1 (*)

Green LED on +

 

1 yellow LED on

Operating at minimum

0~25

Green LED on +

 

2 yellow LEDs on

Operating at 

minimum-medium

25~50

Green LED on +

 

3 yellow LEDs on

Operating at medium-

maximum

50~75

Green LED on +

 

4 yellow LEDs on

Operating at maximum

100

(*) For the power (P1) absorbed by the circulator see the indications in the 

“Technical Data” table.

Summary of Contents for EXCLUSIVE R

Page 1: ...EXCLUSIVE R Installer and user manual RO MANUAL DE INSTALARE SI UTILIZARE EN ES INSTALLER AND USER MANUAL MANUAL DE INSTALACI N Y USO...

Page 2: ...o Warning This instructions manual contains data and information for both the user and the installer Specifically note that the user for the use of the appliance must refer to chapters Warnings and sa...

Page 3: ...qualified personnel a a Any technical or cleaning operation is forbidden before disconnecting the appliance from the main power supply by turning the system s main switch to OFF and the main switch o...

Page 4: ...ion of the instrument for the combustion analysis check In fig 6b is shown a sample drawing where the distances between boiler and cabinet niche were obtained using a 300mm length tool Longer lengths...

Page 5: ...60 100 mm vertical 11 m 9 m 1 3 m 1 6 m Concentric pipe 80 125 mm 25 m 20 m 1 m 1 5 m Twin pipe 80 mm 70 70 m 35 35 m 1 m 1 5 m b b Straight length means with terminals and joints but without bends b...

Page 6: ...ons open the caps of the lower A automatic air vent valve by two or three turns to allow a continuous venting of the air leave the plug of the valve A open make sure the cold water inlet tap is open o...

Page 7: ...g disabling the key lock function is achieved by pressing the button A for more than 10 seconds During this step all of the LEDs C will flash for 1 second 3 11 6 Changing the operating mode In normal...

Page 8: ...l as the outdoor temperature if available On the left and right sides are displayed the icons indicating the status of the system their meaning is as follows Pressing the keys up and down it is possib...

Page 9: ...T 80 5 C AT 45 C BT INSTALLER CHANGE NAME INSTALLER PI PROPORTIONAL 5 0 99 SERVICE Only mixing zones with ACTUATION BE16 PI INTEGRAL 10 0 99 SERVICE Only mixing zones with ACTUATION BE16 VALVE RUN 120...

Page 10: ...y if managed by the control board THERMOREGULATION INSTALLER CLIMATIC CURVES MAIN MAIN ZONE1 ZONE2 INSTALLER FIXED SET POINT 80 5 C AT 45 C BT MIN CH SET MAX CH SET INSTALLER If EXTERNAL PROBE NOT con...

Page 11: ...NT 50 C 37 5 C 60 C INSTALLER Only if HEAT PUMP enabled to DHW TANK FROST PROTECT 7 C 0 C 100 C SERVICE Only if HEAT PUMP enabled to DHW TANK FR PROT OFFSET 5 C 1 C 20 C SERVICE Only if HEAT PUMP enab...

Page 12: ...C INSTALLER MIN EMERG OUT T 10 C 20 C 10 C INSTALLER BOILER INTEGR DELAY 30min 1min 240min SERVICE HP INTEGR DELAY 30min 1min 240min SERVICE BOILER WAITING 2min 1min 60min SERVICE HEAT PUMP WAITING 2m...

Page 13: ...orrectly that conditions for regular maintenance are guaranteed if the boiler is placed inside or between items of furniture the seal of the fuel adduction system that the fuel flow rate corresponds t...

Page 14: ...ER OFF CH 3MIN RESET TIMERS CH This parameter allows you to reset the REDUCED HEATING MAXIMUM OUTPUT TIMING during which the speed of the fan is limited to 75 of the maximum heating output that has be...

Page 15: ...ING NAME This parameter allows you to attribute a specific name to the heating zone POR This parameter allows you to enable the central heating programming timing for the zone concerned if the heat re...

Page 16: ...depends on the type of heat request In any case the thermoregulation algorithm will not directly use the outdoor temperature but rather a calculated outdoor temperature that takes into account the bui...

Page 17: ...16 C that can vary within the range 5 5 5 3 First commissioning Position the system s master switch to the on position Open the gas tap to allow fuel to flow Adjust the room thermostat to the desired...

Page 18: ...ected When an outdoor temperature sensor is installed the outlet temperature is automatically selected by the system which quickly adjusts the ambient temperature according to the variations in the ou...

Page 19: ...he up and down keys and confirm the selection to deactivate the function INSTALLER SCREED HEATING FUNZIONE GIORNALIERA DEACTIVATE FUNCTION ACTIVATE FUNCTION The screed heating function when active is...

Page 20: ...from the cover of the instrument panel to access the electrical components AKM0x X17 X14 1 1 X12 X23 X16 X2 X21 X8 X13 X19 X9 X25 X11 X18 X22 1 1 1 1 1 1 1 1 6 1 5 12 10 4 3 5 4 6 5 6 X15 X1 X4 X6 1 3...

Page 21: ...pplied with the settings indicated in the multigas table It is nevertheless possible according to the system requirements or the regional regulations on the combustion gas emission limits to set that...

Page 22: ...k button it is possible to return to the main screen where a fault is signalled by this flashing icon 18 05 2013 12 17 MENU INFO SET 42 C 1 3 bar FRI PLANT HOT WATER TEMPERATURE STATE The user can ret...

Page 23: ...0 5 sec on 0 5 off definitive E030 fan fault ON definitive E040 water transducer load the system ON definitive E041 water transducer load the system flashing 0 5 sec on 0 5 off transitional E042 water...

Page 24: ...to OFF set the system s main switch to off close the fuel and water taps of the heating and domestic hot water system In this case the anti freeze and anti blocking systems are deactivated Drain the h...

Page 25: ...REC10 MASTER and finish the operatione NEW to set a new system configuration restoring the factory setting of the parameters NEW FROM AKM SELECT THE TYPE OF CONFIGURATION ON OFF Closing position 5 20...

Page 26: ...TI ZONE CONTROLLER REC10 V01 26 PRESS ANY KEY TO CONTINUE SELECT THE TYPE OF CONFIGURATION NEW FROM AKM 5 23 Replacing the AKM01 board The configuration operations should be carried out by professiona...

Page 27: ...umption at maximum and minimum output checking the position of the ignition flame detection glowplug checking the gas failure safety device b b After carrying out the maintenance operations the analys...

Page 28: ...ING function enabled If a heating request from the main zone is in progress the icon will be flashing This icon indicates that the circuit for domestic hot water production is enabled When a domestic...

Page 29: ...ing ok to confirm the selection Pressing back takes you back to the initial screen without making any selection BOILER STATE MAIN ZONE 9 1 Boiler This function can be selected in order to set the boil...

Page 30: ...n If the selection is cancelled or the back key is pressed you return to the previous SET screen SET THE PARAMETER WILL BE CHANGED CONFIRM CANCEL CONFIRM OR DELETE SELECTION 10 2 Domestic hot water on...

Page 31: ...st the current time is replaced with the boiler flow temperature and turns on the icon concerning the type of request in progress A message for the system efficiency level can be displayed in the top...

Page 32: ...D THURSDAY MODIFY DELETE COPY 07 30 11 30 18 00 END 08 30 13 30 22 30 SELECT OPTION Press the up and down keys to select the desired time band and press ok to confirm the selection START MAIN THURSDAY...

Page 33: ...O MODIFY In order to confirm that the operation has been completed successfully the display will show the list of days to which the scheduled programme has been copied MAIN SCHEDULE OF THURSDAY WILL B...

Page 34: ...h check the system flashing 0 5 sec on 0 5 off transitional boiler board communication lost ON transitional BUS 485 communication lost ON transitional List of combustion faults ERROR CODE ERROR MESSAG...

Page 35: ...REC10 after which the machine must be disconnected from the power supply to reset the number of attempts available b b Request the intervention of the Technical Assistance Centre E020 LIMIT THERMOSTAT...

Page 36: ...6 5 107 8 103 9 105 8 105 9 107 4 103 2 101 0 Useful efficiency Pn max 30 30 return 109 8 105 8 109 3 106 6 Efficiency at average P Range Rated 80 60 98 0 97 8 Efficiency at average P Range Rated 30 3...

Page 37: ...20 G31 G20 G31 Maximum CO s a less than p p m 140 150 220 220 CO2 9 2 10 2 9 0 10 0 NOx s a lower than p p m 40 60 40 30 T flue gases C 63 64 65 70 Minimum CO s a less than p p m 10 15 20 40 CO2 9 1 1...

Page 38: ...fan rotations rpm 1 500 1 900 Minimum number of DHW fan rotations rpm 1 500 1 900 b b DHW functions refer only if a storage tank is connected accessory available on request Parameter Symbol EXCLUSIVE...

Page 39: ...ner 9 Conveyor 10 Fan 11 Mixer 12 Ignition transformer 13 Flue gas exhaust 14 Degassing unit pipe 15 Flue gas probe 16 Upper air vent valve 17 Limit thermostat 18 NTC delivery probe 19 Flame ignition...

Page 40: ...bianco TBT OT SE TBT TA A B REC X11 X14 X25 M20 grigio grigio 1 10 viola viola rosso rosso nero alim blu sign marrone MOD 1 3 X19 T P 4 3 TBOL 1112 SBOL 6 1 X1 marrone blu 2 1 3 5 4 rosa blu P N L F 3...

Page 41: ...at exchanger 13 NTC delivery probe 14 Limit thermostat 15 Upper air vent valve 16 Air water separator 17 Water tank available by request 3 16 15 A B 1 C D 11 12 13 10 7 6 5 3 2 4 14 8 9 E F TA Room th...

Page 42: ...W pump modulation area graphic 1 setted to 7 metre circulator graphic 2 setted to 5 metre circulator graphic 3 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 0 100 200 300 400 500 600 700 80...

Page 43: ...43 EXCLUSIVE 5 A condensate drain B water gas 25R 35R C 275 350 A B C 6a 6b distances in mm measured in mm 6 Indoor installation Outdoor installation in a partially protected place...

Page 44: ...sensor 13 14 OT Open therm 15 16 SBOL Water tank probe 17 18 X1 Not used 19 20 X2 Not used 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1718 19 20 A B TA TBOL TBT SE OT SBOL X1 X2 M20 D Voltage free contac...

Page 45: ...IN PIPE 80mm 15 90 bend flange installed as standard A A C B COAXIAL PIPE 80 125mm flange installed as standard A A C B 90 bend flange installed as standard C B 90 bend A A adaptor flange installed as...

Page 46: ...50 60 70 80 90 20 15 10 5 0 5 10 15 20 25 30 D A E CURVE DI TERMOREGOLAZIONE Temperatura esterna C Temperatura di mandata C 20 30 40 50 60 70 80 90 100 20 0 2 0 4 0 6 0 8 1 0 1 5 2 0 2 5 3 0 T80 T45 1...

Page 47: ...25 130 135 140 145 150 155 160 165 170 175 Lunghezza tubo scarico fumi m Lunghezza tubo aspirazione aria m CaldaiaExclusive 25C n lunghezza massimatubi 80 mm EXCLUSIVE 25R flue gas pipe length m air s...

Page 48: ...information contained in this manual at any time and without prior notice Consumers statutory rights are not affected Cod 20097753 04 15 Ed 0 Cod 20127998 07 17 Ed 2 RANGE RATED EN 483 The max CH inp...

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