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Bercomac 700413-5, Owner'S Manual, Page: 14 / 40

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Bercomac 700413-5 Owner'S Manual Download Page 14

12 

ASSEMBLY 

TRACTORS WITH A MANUAL CLUTCH 
ACTIVATED BY A CABLE:

 

 
If it is not possible to put back in place the tractor’s 
belt guides, use the replacement belt guides supplied. 
 
Insert the collars (item 1) on the brace pin (item 4). 
Tighten slightly. Place a belt guide (item 2) on each 
collar. Secure with a #10 x 24 x 3/4" machine screw 
(item 3) and nylon insert lock nut. 
 
The belt guides must not touch the belt (item 5) when 
the drive mechanism is engaged. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
When the drive mechanism is disengaged, the belt 
guides (item 6) must push enough on the belt (item 7) 
so that the drive mechanism pulley does not turn.  
 
Tighten the collar screws and the nuts tightly. 
 
 

 

WARNING

 

 

TO PREVENT INJURIES: 
It is the person who installs the belt guides 
responsibility to make sure that when the 
lawnmower is disengaged that all moving parts 
stop. 
 
For more information, do not hesitate to contact 
the technical support. 

Install belt guide/drive mechanism engaged 

Drive mechanism disengaged 

Summary of Contents for 700413-5

Page 1: ...LL SAFETY RULES INSTRUCTIONS BEFORE OPERATING YOUR EQUIPMENT M 09 ASSEMBLY REPAIR PARTS OPERATION MAINTENANCE 106221 OWNER S MANUAL Model Number 700413 5 Subframe 700414 2 Compact Drive Mechanism 700415 2 Northeast Drive Mechanism 700458 1 Compact Drive Mechanism 700459 1 Northeast Drive Mechanism 106576_EN ...

Page 2: ...aler within the warranty period for repairs In the event that defective merchandise must be returned to manufacturer for repairs freight fees are prepaid and a written authorization from BERCOMAC must be obtained by dealer prior to the shipment This warranty extends only to equipment operated under normal conditions To validate a warranty claim it is the user s responsibility to maintain and servi...

Page 3: ...p 4 Snowblower Installation 23 MAINTENANCE DISMOUNTING Maintenance 24 Drive Mechanism Dismounting 24 Belt Replacement 24 End of Season Storage 24 PARTS BREAKDOWN AND LISTS Compact Drive Mechanism 700414 2 26 Northeast Drive Mechanism 700415 2 28 Compact Drive Mechanism 700458 1 30 Northeast Drive Mechanism 700459 1 32 Subframe 34 TORQUE SPECIFICATION TABLE 25 ATTACHMENTS 37 TROUBLESHOOTING See att...

Page 4: ...REGARDLESS OF THE HAZARD BE EXTREMELY CAREFUL DANGER Signals an extreme hazard that will cause serious injury or death if recommended precautions are not followed WARNING Signals a hazard that may cause serious injury or death if the recommended precautions are not followed CAUTION Signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed Record your ...

Page 5: ...hes and shift into neutral before starting engine 3 Do not operate the accessory without wearing adequate winter outer garments Avoid loose fitting clothing that can get caught in moving parts Wear footwear that will improve footing on slippery surfaces 4 Handle fuel with care it is highly flammable a Use approved fuel container b Never add fuel to a running engine or hot engine c Fill fuel tank o...

Page 6: ... hurt people or damage property 9 Never operate the accessory at high transport speeds on slippery surfaces Use care when backing up 10 Do not carry passengers 11 Disengage power to the accessory when it is transported or not in use 12 Never operate the accessory without good visibility or light 13 Keep the accessory away from heat sources or flames 14 Never handle the winch cable or hook while in...

Page 7: ...vere injury or death To avoid injury to hands or fingers Always keep hands clear of rope hook loop hook and fairlead opening during installation operation and when spooling in or out Always use extreme caution when handling hook and rope during spooling operations Always wear heavy leather gloves when handling rope Keep hands away from the hot surface ...

Page 8: ...erating the tractor with the front mounted attachment install the two red colored adhesive reflectors on the rear vertical surface of the tractor s fender Please sort out and identify all the hardware before starting installation Lists for the hardware bag and for the box are supplied in each Discard belt guides supplied with drive me chanism 700458 1 700459 1 when installing with a 700413 5 subfr...

Page 9: ...e part when reinstalled How to Take the right support item 1 and place it on the right side of the tractor s frame Align the hole item 2 on the right support with the hole item 3 which is about 2 according to the model of the tractor from the edge of the tractor s front frame Remove all the bolts and parts from the tractor s frame that will interfere with the installation of the right support Do t...

Page 10: ...06 2007 most Bottom Upwards VGT frame Bottom Downwards Others Top Upwards or downwards You must choose which brace pin item 1 or item 4 that is appropriate for your tractor model Tractors with a clutch that measures 5 5 high only as shown You must use brace pin item 1 and install it in the bottom holes of the right support item 2 with two carriage bolts 3 8 x 1 item 3 heads outside and two 3 8 fla...

Page 11: ...rengthen certain heat shields If necessary slide the shim item 14 between the tractor frame item 16 and the right support in line with hole item 9 or item 11 Make sure that the shim stays perpendicular with the top of the support Do not tighten the screws or the nuts 2 Carr B 3 8 x 3 4 Flange nut 3 8 Thread cutting screw 3 8 x 1 3 N A Thread cutting screw 3 8 x 1 4 N A Thread cutting screw 3 8 x 1...

Page 12: ... turning the wheels to the right will facilitate installation 2 The spacer item 15 is used to strengthen certain heat shields 2 Carr B 3 8 x 3 4 Flange nut 3 8 Thread cutting screw 3 8 x 1 3 Hex B 3 8 x 1 Thread cutting screw 3 8 x 1 4 N A Thread cutting screw 3 8 x 1 5 Carr B 5 16 x 1 Flange nut 5 16 N A 6 N A Thread cutting screw 5 16 x 1 7 9 Hex bolt 3 8 x 1 Flange nut 3 8 N A 10 11 Hex B 3 8 x...

Page 13: ... belt when mower deck is in raised position If there is a contact turn the brace pin upside down MOWER BRACKET If you have removed the original supports from the tractor in order to install the mower brackets item 19 included in this kit inside the support insert two hex bolts 3 8 x 1 1 4 item 20 the heads on the outside in the top holes of the right support From the inside of the support place th...

Page 14: ...es must not touch the belt item 5 when the drive mechanism is engaged When the drive mechanism is disengaged the belt guides item 6 must push enough on the belt item 7 so that the drive mechanism pulley does not turn Tighten the collar screws and the nuts tightly WARNING TO PREVENT INJURIES It is the person who installs the belt guides responsibility to make sure that when the lawnmower is disenga...

Page 15: ...d line Be careful not to cut yourself on the sharp edges For your safety sand down the sharp edges Use the tractor bolts to secure in place PIVOT SUPPORT Turn the front wheels towards the right Install the pivot support item 1 between the two supports and slide in place the pin item 2 in the required holes The other holes get the hooked end item 5 of the pin See table Install the pivot support Tir...

Page 16: ...TS GENERAL INSTALLATION Secure the left support See table with two carriage bolts 3 8 x 3 4 item 3 heads outside Secure with two flange nuts NOTE Install only one support on the right side Side Support Left 104345 item 2 Right If no interference with mower deck 104345 Item 2 Right If 104345 interferes with mower deck 104346 item 1 On the right side install the mounting support item 4 inside the fr...

Page 17: ...move the two bolts from the footrests from each side Secure the left support item 2 longest support with point towards the front and the right support item 1 shortest support with point towards the front with the bolts removed from the footrests Install supports VGT frame NOTE 1 This drive mechanism may be mounted on tractors with two types of clutch mechanisms See the following instructions on th...

Page 18: ...4 hex bolts supplied in the hardware bag Remove the flat pulley item 5 Turn upside down and reposition the pulley as shown in A with the flat washers Reinstall the spring item 2 in its original place Remove and reinstall the spring ASSEMBLY Use the following instructions to reposition the support item 1 as needed To make the job easier remove the spring item 2 Remove the support item 1 by removing...

Page 19: ...here to place the cable holder item 7 hook the end of the cable spring item 5 on the idler arm item 2 Slide the cable shield item 6 temporarily into the slot on the cable holder item 7 To identify into which holes the cable holder will be bolted in you must apply a slight tension on the cable This adjustment must be done with the clutch arm in the disengaged position Remove the cable shield and se...

Page 20: ...tom 104346 left side Top 104093 104094 Only one possibility Item 4 6 5 TRACTOR WITH A MANUAL CLUTCH ACTIVATED BY A CABLE Readjust the belt guides item 2 If the belt guides are not installed yet refer to TRACTOR WITH A MANUAL CLUTCH ACTIVATED BY A CABLE of STEP 2 The belt guides item 2 must not touch the belt item 1 when the drive mechanism is engaged Secure with two 2 5 mm hair pins item 7 Install...

Page 21: ...ure the drive mechanism pulley item 1 is aligned with the engine pulley item 2 within 1 4 If not you may change the position of the support 104344 and or the position of the rear pins as needed If the top edge of the belt touches the edge of the flat pulley item 3 remove the flat washer item 4 NOTE Electric Clutch If your tractor is equipped with an electric clutch make sure the spring is well ins...

Page 22: ...the drive mechanism Install the support item 2 on each side Item Description Action 1 Carriage bolt 3 8 x 3 4 qty 4 Insert as shown 2 Support qty 2 See 3 Flange nut 3 8 qty 4 Tighten firmly Choose the appropriate holes in the supports and make sure that there is no interference between the pin and the parts of the vehicle Install the supports The next two instructions are for vehicles that do not ...

Page 23: ...f the pin item 3 is difficult to slide in the supports loosen the nuts item A Install the tractor s manual clutch cable Remove the spring Item Description Action 1 Spring from the clutch cable Install as shown in the hole on the tension pulley 2 Clutch cable Insert in the slot on the adjustment rod 3 Hair pin 2mm Secure the cable 4 Adjustment rod Slide towards the back to apply enough tension on t...

Page 24: ...O PREVENT INJURIES do this verification when the engine of the vehicle is not running WARNING TO PREVENT INJURIES It is the person who installs the drive mechanism responsibility to make sure that when the clutch is disengaged that all moving parts stop For more information do not hesitate to contact the technical support When the drive mechanism is disengaged the belt guides item 4 must push enou...

Page 25: ...ecautions and rules Follow the assembly and operation instructions WARNING TO PREVENT INJURIES Stop the motor Apply parking brake Remove the ignition key Disconnect the wire from the spark plug s and keep away from spark plug s to prevent accidental starting CAUTION The belt tension arm and lift assist spring are spring loaded needs to be held firmly while displacing to prevent injury NOTE See bel...

Page 26: ...st position it comes into contact with the right hand support Remove the supports by removing the hair pins and washers Store these parts with the drive mecanism for the next season e You may leave the subframe on tractor all year long or remove it if preferred f Reinstall mower if needed BELT REPLACEMENT Drive Mechanism Belt Dismount the drive mechanism Remove the bolt which retains the tension p...

Page 27: ...4 298 3 358 3 4 19 05 150 185 203 3 250 7 270 324 366 1 439 3 380 456 515 3 618 3 7 8 22 23 160 200 216 8 271 400 480 542 4 650 9 600 720 813 6 976 3 1 25 4 250 300 338 8 406 5 580 696 786 5 943 8 900 1080 1220 4 1464 5 METRIC BOLT TORQUE SPECIFICATIONS COARSE THREAD Size Screw Grade No Pitch mm Foot Pounds Newton Meters Pitch mm Foot Pounds Newton Meters M6 4T 1 00 3 6 5 8 4 9 7 9 7T 5 8 9 4 7 9 ...

Page 28: ...26 PARTS BREAKDOWN COMPACT DRIVE MECHANISM 700414 2 ...

Page 29: ...n 8 1 O L 16 Hex bolt 1 4 n c x 3 4 Boulon hex 1 4 n c x 3 4 4 O L 17 Flange nut 1 4 n c Écrou à bride 1 4 n c 2 O L 18 Carriage bolt 3 8 n c x 2 Boulon à carrosserie 3 8 n c x 2 1 O L 19 Nylon insert lock nut 3 8 n c Écrou à garniture de nylon 3 8 n c 1 O L 20 V Belt B 112 Courroie en V B 112 1 103010 PARTS LIST COMPACT DRIVE MECHANISM 700414 2 21 Pin Goupille 2 102189 22 Hair pin 2 5mm Goupille ...

Page 30: ...28 PARTS BREAKDOWN NORTHEAST DRIVE MECHANISM 700415 2 ...

Page 31: ... 8 1 O L 16 Hex bolt 1 4 n c x 3 4 Boulon hex 1 4 n c x 3 4 4 O L 17 Flange nut 1 4 n c Écrou à bride 1 4 n c 2 O L 18 Carriage bolt 3 8 n c x 2 Boulon à carrosserie 3 8 n c x 2 1 O L 19 Nylon insert lock nut 3 8 n c Écrou à garniture de nylon 3 8 n c 1 O L 20 V Belt B 118 Courroie en V B 118 1 104044 PARTS LIST NORTHEAST DRIVE MECHANISM 700415 2 21 V Belt A 50 Courroie en V A 50 1 104104 22 Pin G...

Page 32: ...30 PARTS BREAKDOWN COMPACT DRIVE MECHANISM 700458 1 ...

Page 33: ...7 Hair pin 3mm Goupille à ressort 3mm 1 102617 18 V Belt B 118 Courroie en V B 118 1 104044 19 V Belt A 52 Courroie en V A 52 1 104847 20 Sleeve Douille 2 104874 PARTS LIST COMPACT DRIVE MECHANISM 700458 1 21 Belt guide Guide courroie 2 105601 22 Carriage bolt 3 8 n c x 1 1 4 Boulon à carrosserie 3 8 n c x 1 1 4 3 O L 23 Carriage bolt 3 8 n c x 3 4 Boulon à carrosserie 3 8 n c x 3 4 4 O L 24 Carri...

Page 34: ...32 PARTS BREAKDOWN NORTHEAST DRIVE MECHANISM 700459 1 ...

Page 35: ...ve Douille 1 103035 18 Double pulley inc 102736 103035 Poulie double inc 102736 103035 1 103040 19 Belt guide Guide courroie 1 104043 20 Sleeve Douille 2 104874 PARTS LIST NORTHEAST DRIVE MECHANISM 700459 1 21 Belt guide Guide courroie 2 105601 22 Hex bolt 3 8 n c x 1 1 4 Boulon hex 3 8 n c x 1 1 4 2 O L 23 Carriage bolt 3 8 n c x 1 1 4 Boulon à carrosserie 3 8 n c x 1 1 4 3 O L 24 Carriage bolt 3...

Page 36: ...34 PARTS BREAKDOWN SUBFRAME 700413 5 ...

Page 37: ... 104533 10 Pivot support Support de pivot 1 104330 11 Handgrip Poignée de plastique 1 102025 12 Left spring lock Ressort de barrure gauche 1 102208 13 Right spring lock Ressort de barrure droit 1 102209 14 Spring bracket Fixation du ressort 2 102210 15 Handgrip Poignée 2 102248 16 Plastic grommet Oeillet de plastique 1 102063 17 Nylon bushing Coussinet en nylon 2 103087 18 Hair pin 2 5mm Goupille ...

Page 38: ... c x 1 8 O L 35 Carriage bolt 5 16 n c x 1 Boulon à carrosserie 5 16 n c x 1 2 O L 36 Carriage bolt 3 8 n c x 3 4 Boulon à carrosserie 3 8 n c x 3 4 2 O L 37 Carriage bolt 3 8 n c x 1 Boulon à carrosserie 3 8 n c x 1 2 O L 38 Thread cutting screw 3 8 n c x 1 Vis a filetage coupante 3 8 n c x 1 8 O L 39 Square head set screw 5 16 n c x 1 2 Vis à pression à tête carrée 5 16 n c x 1 2 2 O L 40 Thread...

Page 39: ...equired for safety and traction Counterbalances weight of attachment TRACTOR WINTER CAB 700271 700423 Universal type fits on a wide variety of lawn and garden tractors ROTARY TILLER 700312 Mounts to the rear of lawn yard garden tractors 14 to 25 HP Comes complete with drive manual lift mechanisms mounting hardware SNOWBLOWER 700255 40 700374 44 700378 48 Fits on same subframe as rotary broom and u...

Page 40: ...38 WHEN PERFORMANCE DEPENDABILITY ARE NON NEGOTIABLE Bercomac Limitée 92 Fortin North Adstock Quebec Canada G0N 1S0 WWW BERCOMAC COM PRINTED IN CANADA ORIGINAL NOTICE BY ...

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