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OPERON B 810 SURGICAL TABLE 
  

GENERAL 

INFORMATION 

GENERAL INFORMATION 

GENERAL DESCRIPTION 

The Berchtold 

OPERON B 810

 surgical table is a 

remote controlled, full-function design offering a 
high level of patient positioning and imaging 
flexibility to the surgical team.  The table can be 
activated by AC power through the power cord (input 
range of 115V ±10%) or by battery power, which 
requires no power cord except when charging the 
batteries. 

An electric motor with a screw drive is used to slide 
the table top head to foot. 

Hydraulic cylinders are used to articulate the table's 
sections.  Hydraulic pressure is provided by a motor 
driven pump during normal use, and by a manual foot 
pump in manual back-up mode. 

A hand-held control pendant is used to control table 
positions. 

The tabletop is divided into the following sections 
(FIGURE 2-1): 

•

 

Headrest 

•

 

Back Section 

•

 

Kidney Elevator 

•

 

Seat Section 

•

 

Leg Section 

A leg extension can be added to extend the tabletop 
surface. 

RADIOLUCENT TABLE TOP AND PADS 

The tabletop surface is made from electrically 
conductive radiolucent panels.  The table is fitted 
with a matching set of conductive radiolucent pads.  
Velcro tape holds the pads in place. 

CAUTION

 

CAUTION

 — Protect the top and 

bottom surfaces from nicks and 
scratches.  Scratches more than 0.005 
inches (127 microns) deep may appear 
on x-rays.  Damaged or scratched 
panels should be replaced if x-ray 
quality is affected. 

Each table section has a cassette channel that can 
accommodate x-ray cassettes up to 14'' x 17'' (356 x 
432 mm). 

INTERCHANGEABLE HEADREST 

The tabletop has perineal cutouts in both seat and 
back sections.  The back/seat pad can be reversed to 
expose the desired cutout.  The headrest can be 
interchanged to allow for normal and reversed patient 
orientation.

 

Detachable 

Leg Section 

Seat 

Section 

Kidney 

Elevator 

Back 

Section 

Headrest

Primary 

Hand 

Pendant 

Primary Hand 

Pendant 

Receptacle 

Footswitch 

Receptacle 

Manual Foot Pump

Footswitch 

Located on this end of 
Base: 
Power Entry Module, 
Fuses, and Auxiliary 
Hand Pendant Drawer

Warning 

Label 

Floor Feet 

RS232 Port 

FIGURE 2-1

 

OPERON B 810 SURGICAL TABLE

70-000-0026  

Rev. 

2 

  

2-1 

Summary of Contents for OPERON B 810

Page 1: ...OPERON B 810 INSTALLATION OPERATING MANUAL ...

Page 2: ...N B 810 Service and Parts Manual 70 000 0027 This manual contains proprietary information of Berchtold Corp It shall not be reproduced in whole or in part without the written permission of Berchtold Corp ETL CETL LISTED TO IEC 60601 1 MEDICAL ELECTRICAL EQUIPMENT OPERON IS A REGISTERED TRADEMARK OF BERCHTOLD CORPORATION ...

Page 3: ...IES DESIGNED BY OTHERS S 5 WARNING LABELS S 6 INSTALLATION INSTRUCTIONS 1 1 ELECTRICAL POWER REQUIREMENTS 1 1 ENVIRONMENTAL REQUIREMENTS 1 1 TOOLS REQUIRED 1 1 UNPACKING 1 2 INSTALLATION 1 4 INSTALLING THE PADS 1 4 INSTALLING THE HEADREST 1 5 CHECKS AND ADJUSTMENT 1 5 SETTING THE TABLE LEVELS 1 6 AC FUSES MAINS AC 1 6 GENERAL INFORMATION 2 1 GENERAL DESCRIPTION 2 1 RADIOLUCENT TABLE TOP AND PADS 2...

Page 4: ...4 OPERATION 3 4 FUNCTION PRIORITY 3 5 TABLE MOVEMENT LIMITS 3 5 SOFTWARE CONTROLLED LIMITS 3 6 USER CONTROLLED LIMITS 3 7 HEADREST 3 7 REMOVABLE LEG SECTION 3 8 FOOTSWITCH OPTIONAL 3 9 BACKUP INSTRUCTIONS 4 5 MAINTENANCE 5 1 PERIODIC MAINTENANCE 5 1 CLEANING AND DISINFECTION 5 2 STAINLESS STEEL SURFACES 5 2 CLEANING METHODS 5 2 CLEANING AGENTS 5 2 REMOVING STAINS 5 2 APPLYING DISINFECTANTS 5 2 PAI...

Page 5: ...NECTOR BOX 2 3 FIGURE 2 5 HAND PENDANT POWER ON INDICATORS 2 4 FIGURE 2 6 PRIMARY HAND PENDANT INDICATORS 2 5 FIGURE 2 7 PRIMARY HAND PENDANT FUNCTIONS 2 6 FIGURE 2 8 FOOTSWITCH 2 7 FIGURE 2 9 DEPLOYING THE FOOT PUMP PEDAL 2 7 FIGURE 2 10 LOCKING THE FOOT PUMP PEDAL 2 7 FIGURE 2 11 LOCATION OF AUXILIARY PENDANT AND DRAWER 2 8 FIGURE 2 12 ACCESSING THE AUXILIARY HAND PENDANT KEYBOARD 2 8 FIGURE 3 1...

Page 6: ... TABLE TABLE OF CONTENTS TABLE OF TABLES TABLE 2 1 TECHNICAL DATA 2 1 TABLE 3 1 SOFTWARE CONTROLLED LIMITS 3 5 TABLE 4 1 OPERATOR TROUBLESHOOTING GUIDE 4 2 TABLE 5 1 RECOMMENDED MAINTENANCE SCHEDULE 5 1 Rev 2 70 000 0026 iv ...

Page 7: ...lve actions that could cause damage to the equipment including the failure to operate The caution text always provides specific information on what you must do to avoid the risk NOTE This symbol identifies a NOTE A note contains information that can help you perform the procedure in the following text more effectively Pinch points include but are not limited to Kidney elevator to seat channels Kid...

Page 8: ...ientation WARNING WARNING The auxiliary hand pendant functions will operate regardless of whether the floor feet are locked or unlocked If the floor feet are unlocked the table may roll when the manual pump is operated CAUTION CAUTION The auxiliary hand pendant does not have the following functions flex chair return to level or slide This pendant is intended to be used along with the manual foot p...

Page 9: ...lide forward is required the patient s pelvis must always be located over the seat section when in normal orientation Using full forward slide while the patient s pelvis is on the leg section can impair table stability and result in patient injury or equipment damage WARNING WARNING The leg section may be removed from the table If it is left on the table use caution when raising the leg section wh...

Page 10: ...nd not in between positions The headrest may move when load is applied until the locking mechanism engages WARNING WARNING When releasing the locking mechanism support the headrest as it will fall freely if the locking mechanism is not engaged WARNING WARNING Failure to securely lock the leg section into place may result in patient injury Always check the retention of the leg section upon installa...

Page 11: ...usually high humidity will weaken the hydraulic lines and result in failure of the hydraulic system and increased leakage currents Do not attempt to clean this table in automatic cart washing equipment Use of high pressure water guns could lead to an electrical malfunction and must be avoided CAUTION CAUTION Failure to thoroughly dry the surface after cleaning may result in rust CHECKS AND ADJUSTM...

Page 12: ...NING Always replace fuses with fuses of the same voltage and current rating Failure to use the correct fuse could cause a fire and injury to the patient or OR personnel FIGURE S 3 shows the product information label attached to the top of the column on the head side of the table The product information label also contains fuse replacement information FIGURE S 3 PRODUCT IDENTIFICATION LABEL Product...

Page 13: ...rnate design if required is the responsibility of the customer The OPERON B 810 contains two 2 12V 28 Amp hour Sealed Lead Acid SLA batteries The batteries are connected in series to provide 24V for the table s electrical system The batteries are fused to prevent high discharge due to a power short The charging system is designed to allow the table to be connected to AC indefinitely without overch...

Page 14: ...the power cord 8 Press the ON button on the primary hand pendant The pendant will turn on and illuminate NOTE NOTE If battery indicator on the primary hand pendant is green or yellow it is not necessary to use the manual foot pump or plug the table into AC If battery indicator is red the table can be plugged into AC or when using the auxiliary hand pendant follow the manual foot pump procedure out...

Page 15: ...ONS FIGURE 1 2 SHIPPING CLAMPS 11 Align the ramp on the side of the shipping skid FIGURE 1 3 12 Remove the slats beneath the base FIGURE 1 3 LOADING UNLOADING RAMP Remove screws that secure bracing Ramp Shipping Skid 6 1 0220 26_1 70 000 0026 Rev 2 1 3 ...

Page 16: ...ramp FIGURE 1 4 15 Save all packaging materials FIGURE 1 4 REMOVE TABLE FROM SKID INSTALLATION Installing the Pads The tabletop is fitted with a matching set of conductive radiolucent pads CAUTION CAUTION The anti static properties of the table depend on the use of the recommended mattress Compromise of the anti static properties could expose the patient or OR personnel to an electrostatic shock I...

Page 17: ...ificantly hotter or colder than 50 to 100 Fahrenheit 10 to 38 Celsius the table s hydraulic fluid may have expanded or contracted enough to affect the positions of table sections This situation will correct itself as the table warms or cools to room temperature After carefully uncrating the table perform the following checks 1 Be sure that all accessories and attachments have been removed from pac...

Page 18: ...he table is first installed and adjusted if necessary The level settings also should be checked periodically and reset whenever necessary There are two ways to set the zero or level position for each articulation One uses the service software program and is explained in detail in the Service and Parts Manual 70 000 0027 The other is explained below 1 Level all sections using the hand pendant for m...

Page 19: ...ce RADIOLUCENT TABLE TOP AND PADS The tabletop surface is made from electrically conductive radiolucent panels The table is fitted with a matching set of conductive radiolucent pads Velcro tape holds the pads in place CAUTION CAUTION Protect the top and bottom surfaces from nicks and scratches Scratches more than 0 005 inches 127 microns deep may appear on x rays Damaged or scratched panels should...

Page 20: ... damaging the batteries The battery indicator on the primary hand pendant displays the battery charge status This display has three sections green full charge yellow low charge and red recharge Only one color will be activated at a time NOTE NOTE In the unlikely event of a control failure the table movements can be stopped by switching the breaker on the base to the off down position FUSES Two set...

Page 21: ...zing floor feet compensate up to 1 4 6 mm for unlevel floors The floor feet must be lowered locked or raised unlocked using the control pendant When the floor feet are raised the table rests on four non conductive casters PRIMARY HAND PENDANT A primary hand pendant controls all table functions The floor feet must be locked by activating the FLOOR LOCK function to operate the other pendant function...

Page 22: ...ram section of the Service and Parts Manual 70 000 0027 If you activate the hand pendant from the SLEEP MODE by pressing any of the function buttons other than the ON button the self test will be performed after the button is released To actuate the function associated with the button it must be pressed a second time after awakening the hand pendant If the floor legs are NOT locked the back lighti...

Page 23: ...tative 3 REVERSE orange Indicates reverse orientation of controls 4 FLOOR UNLOCK Floor feet are raised so table is mobile 5 FLOOR LOCK Floor feet are lowered so table is locked in place 6 BATTERY Indicates charge status of the batteries Green Full to medium charge Normal Operation Yellow Low charge Table still operates normally but batteries should be charged at the first opportunity Red steady Re...

Page 24: ...rg and leg down functions to form a chair like support The three functions operate in a repeating sequence until the back section reaches 80 relative to the seat section and the leg sections reach 105 degrees relative to the seat section 10 LEVEL Moves all table sections to a horizontal position that is within 1 degree of level 11 ORIENTATION NORMAL REVERSE In REVERSE mode the buttons function in ...

Page 25: ... indicated by a steady or flashing red battery light on the hand pendant A combined failure of the battery and AC mains power supplies A failure of the table s hydraulic pump or the electrical system that powers the hydraulic pump The manual pump pedal is located at the head end of the base To use the manual foot pump 1 Pull the foot pedal straight out as far as it will go See FIGURE 2 9 Pull Peda...

Page 26: ...the table may roll when the manual pump is operated CAUTION CAUTION The auxiliary hand pendant does not have the following functions FLEX CHAIR RETURN TO LEVEL and SLIDE This pendant is intended to be used for completing procedures followed by charging the batteries or servicing the table Section 4 of this manual contains more information on the auxiliary hand pendant including a graphic with func...

Page 27: ...rendelenburg Up to 30 Reverse Trendelenburg Up to 30 Lateral Tilt Up to 20 right or left Back Section From 40 below horizontal to 80 above horizontal Kidney Elevator Extendable up to 3 inches 76 mm Leg Section From 0 above horizontal to 105 below horizontal Headrest Adjustable from 90 below horizontal to 90 above horizontal in 15 increments Longitudinal Slide 12 inches 305mm total Flex 225 Chair L...

Page 28: ...t to base 11 Floor feet to floor 12 Leg section to base cover 13 Leg section to column shield 14 Leg section to side shields 15 Leg section to seat section Leg Section Seat Section Floor Feet Back Section Headrest Kidney Elevator 6 1 0220 07_1 3 2 1 4 9 8 7 6 5 10 11 12 13 14 15 Base Base Covers Column Shield Side Shield FIGURE 3 1 PINCH POINTS This surgical table has been tested to EN 60601 1 2 t...

Page 29: ...al cutout in the back section The headrest is removed and the optional leg extension or fem pop board is installed into the back section Left and right refer to the patients left and right Seat Back Section Leg Manual Pump Pedal Reverse FIGURE 3 3 REVERSE TABLE ORIENTATION Alternate Perineal Cutout Back Seat Pad Reversed Leg Extension PATIENT POSITIONING WARNING WARNING Possibility of tipping If f...

Page 30: ...ollowing steps must be followed 1 Be sure that the patient is properly secured to the table with straps 2 Center the patient over the main lift column 3 Lower the table to its lowest point 4 Check the floor for and remove objects that may interfere with moving the table such as power cords or table accessories 5 Have at least one person at each end of the table 6 Unlock the table Seat Section 7 Wh...

Page 31: ...OCK indicator on the control pendant will light when the floor feet are unlocked If the table functions do not operate check the following 1 Is the On Off switch on the base in the OFF position Turn the switch to the ON position 2 Is the yellow UNLOCK indicator lit Lock the floor feet 3 Is the red battery indicator flashing or steady Use the manual foot pump or plug in the table Plugging in the ta...

Page 32: ... down angle is 30 15 30 When table Height is 31 15 15 31 Height 40 AND Leg 65 15 5 Tilt Left and Tilt Right 20 except When Trend is Max Tilt Right is Max Tilt Left is 0 to 20 20 20 20 10 10 When Rev Trend is 0 to 15 20 20 15 to 22 5 20 22 5 10 When Leg down is 65 Disabled Disabled Back angle If Height is Max Back angle is Min Back angle is 31 80 30 Leg angle 0 105 except If Reverse Trend is Max Le...

Page 33: ...ad or feet Do not lean on the headrest The headrest has a weight limit of 25lbs WARNING WARNING Be sure that when articulating the headrest the locking mechanism ends up properly engaged and not in between positions The headrest may move when load is applied until the locking mechanism engages The table headrest can be latched in any position from 90 above horizontal in 15 increments FIGURE 3 6 He...

Page 34: ...e FIGURE 3 8 and FIGURE 3 9 Leg Section Seat Section Leg Section Pivots 6 1 0220 17_1 FIGURE 3 8 LEG SECTION REDUNDANT LEG SECTION LOCK For added security the removable leg section includes a locking mechanism as pictured below It is recommended that while the leg section is attached the two pins on each pivot are pressed inward the red coating is not visible Attempt to pull the leg section away f...

Page 35: ...operated simultaneously with the footswitch FIGURE 3 10 FOOTSWITCH NOTE NOTE To avoid inadvertent actuation the footswitch should be disconnected for procedures that do not require its use The footswitch will not operate if the red battery indicator is lit either flashing or steady To operate the table pressing the appropriate side of the rocker switch Pressing the opposite side of the rocker will...

Page 36: ...h the operation of the auxiliary hand pendant and manual foot pump before using the table See Auxiliary Pendant section on page 2 8 Indicator Auxiliary Control Pendant Manual Foot Pump Pedal FIGURE 4 1 BACKUP SYSTEMS NOTE NOTE When using the auxiliary hand pendant press and hold the button while operating the foot pump FIGURE 4 2 AUXILIARY HAND PENDANT 70 000 0026 Rev 2 4 1 ...

Page 37: ...ble to the floor Primary hand pendant failure Use the auxiliary hand pendant and the foot pump if necessary to complete the procedure and contact Berchtold Service Head section or leg extension cannot be removed Ensure that the levers on each end of the head or leg section are fully depressed Pull the head section or leg extension out by applying an even force on each side of the section Service i...

Page 38: ...ble Much of this information can be found in the Service Parts Manual Part Number 70 000 0027 TABLE 5 1 RECOMMENDED MAINTENANCE SCHEDULE Maintenance Item Maintenance Period Inspection Electrical safety visual Monthly Remove base cover to check for contamination around foot pump shaft Clean as required Quarterly Hydraulic system operation 6 monthly Ground continuity leakage current 6 monthly Flexib...

Page 39: ...vinegar is a good stain remover APPLYING DISINFECTANTS To disinfect exterior surfaces use a quaternary ammonium or similar type disinfectant compound according to the manufacturer s direction for use Rinse and wipe dry with a soft lint free cloth NOTE NOTE DO NOT use iodophors staining will result PAINTED SURFACES STAINLESS STEEL SURFACES Painted surfaces should be wiped weekly with a damp clean s...

Page 40: ...nt Strap 1 OZ 751 0275 Footswitch 1 OZ 750 9375 Pad 2 Standard Armboard 1 OZ 750 8075 Pad Set 2 Gel 1 OZ 750 8275 X Ray Cassette Holder 1 OZ 750 4175 Armboard Trigger w 2 Pad 1 OZ 750 9575 Replacement Pad Head 1 OZ 750 9675 Replacement Pad Back 1 OZ 750 9775 Replacement Pad Leg 1 OZ 750 9475 Split Leg Section 1 OZ 750 8575 Headrest Adapter Bar 1 OZ 750 8675 Patient Transfer Board 1 OZ 750 8375 Per...

Page 41: ...OPERON B 810 SURGICAL TABLE MAINTENANCE THIS PAGE INTENTIONALLY BLANK Rev 2 70 000 0026 5 4 ...

Page 42: ...gn or specifications at any time without notice If you find any difference between the equipment you received and the components or assemblies described in this publication contact BERCHTOLD Customer Service at 800 243 5135 for information PUBLICATION HISTORY Revision Issue Date Rev 1 ECO 20621 6 2004 New Manual Release Rev 2 ECO 20879 11 2005 Update to reflect current practices ...

Page 43: ...SAFE INNOVATIVE BERCHTOLD BERCHTOLD Corporation 1950 Hanahan Road Charleston SC 29406 Phone 843 569 6100 Phone 800 243 5135 Fax 843 569 6133 Manual No 70 000 0026 ...

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