Bentone B45A 2.2 Installation And Maintenance Instruction Download Page 12 | Manualshive

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Bentone

2.7 Description B 45A 2.2

8 9 10 11

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1. Blast tube

2. Brake plate

3. Ignition electrodes

4. Gejder

5. Damper motor

6. Electric box

7. Ignition transformer

8. Switch I-0

9. Indicator lamp Stage 1

10. Switch I-II

11. Indicator lamp Stage 2

12. Valve Stage 1

13. Valve Stage 2

14. Fan wheel

15. Nozzle

16. Pump

17. Air intake

18. Air damper

19. Safety valve

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Summary of Contents for B45A 2.2

Page 1: ...Providing sustainable energy solutions worldwide 178 108 56 1 2019 08 28 Installation and maintenance instruction B45A 2 2...

Page 2: ...2 Bentone example Beispiel exempel...

Page 3: ...________________________ 19 5 1 Examples of basic setting B 45A2 2____________________________ 19 6 Burner servicing _______________________________________________ 21 6 1 Servicing the combustion ass...

Page 4: ...elative humidity no condensation Temperature 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimum and...

Page 5: ...tch this must be equipped with a hatch opening switch connected to the burner s safety system When in operation the burner s noise level can exceed 85 dBA Use hearing protection The burner must not be...

Page 6: ...h Change cleaning Brake plate 1 Year Change cleaning 3000h Change cleaning Motor 1 year 3000 hrs Cuppling chaft 1 year control change 3000h control change Fan wheel 1 Year Change when dirty unbalance...

Page 7: ...rner is intended for Light oil B10 heating oil biofuel blend as defined in DIN V51603 6 and is used for Water heating generators Hot air generators these require LMO 24 255 C2E 2 1 Dimensions B 45 A B...

Page 8: ...entone 2 2 Working field B 45 8 5 45 5 kg h 101 540 kW 2 2 1 Electric Specification Burner correspond to IP 20 Type Motor Complete burner Sound B 45 450W 230V 50 60Hz 10 F 230V 3 3 A 50Hz 84 dBA 0 5 d...

Page 9: ...d3 B 45A 2 135 165 M14 200 224 270 Because of the various boiler types with varying furnace geometries and furnace loads it is impossible to commit to a certain scattering angle or a specific distrib...

Page 10: ...42 278 239 6 50 22 94 272 234 25 37 301 259 7 00 24 71 293 252 27 33 324 279 7 50 26 47 314 270 29 28 347 298 8 00 28 24 335 288 31 23 370 318 8 50 30 00 356 306 33 18 393 338 9 00 31 77 377 324 35 14...

Page 11: ...193 19 77 234 202 20 61 244 210 4 00 19 42 230 198 20 53 243 209 21 59 256 220 22 59 268 230 23 56 279 240 4 50 21 84 259 223 23 09 274 235 24 28 288 248 25 41 301 259 26 49 314 270 5 00 24 27 288 247...

Page 12: ...e plate 3 Ignition electrodes 4 Gejder 5 Damper motor 6 Electric box 7 Ignition transformer 8 Switch I 0 9 Indicator lamp Stage 1 10 Switch I II 11 Indicator lamp Stage 2 12 Valve Stage 1 13 Valve Sta...

Page 13: ...13 Bentone 17 18 15 16 14 13 12 19...

Page 14: ...ntenance 3 1 1 Installation and maintenance instructions The maintenance instructions supplied with the burner must be kept at an easily accessible location in the boiler room 3 1 2 Instructions The u...

Page 15: ...15 Bentone 4 Installation 4 1 Handling and lifting instruktion figure 1 Option The lifting aid we used here are available as spare parts Figure 1...

Page 16: ...aning filters are recommended for oils of a higher viscosity or oils that contain significant impurities Oil affected parts shall be selected in materials that are capable of withstanding the medium s...

Page 17: ...boiler door to reduce radiated heat 9 Install the burner body on the flange 10 Lock the burner body using with the nut nuts 11 Connect the oil pipes to the pump refer to the chapter servicing of burn...

Page 18: ...lume Turn orange cam towards 90 Adjust the operating switch back to low capacity and check Full capacity Adjust the operating switch to low capacity I Reduce the air volume Turn red cam towards 0 Incr...

Page 19: ...in question and the fuel used at the time Basic settings The setting value for 400 kW in accordance with basic setting tables For the correct procedure when implementing settings see below Nozzle asse...

Page 20: ...a matter of a basic setting that should be adjusted retrospectively once the burner has started A flue gas analysis and soot quantity measurement must be carried out when fine tuning the burner Recome...

Page 21: ...n electrodes see technical data 8 If necessary replace the ignition electrodes 9 Fit the burner body and the burner flange together and secure with the nut G 10 Open the boiler spectacle flange to acc...

Page 22: ...intake grille 4 Remove the screws N securing the mounting plate 5 Lift and remove the damper motor with mounting plate 6 Lift out the air damper 7 Clean the air damper O and the intake Lubricate damp...

Page 23: ...and then disconnect them 3 Remove the damper motor as described in the section on servicing the air damper 4 Loosen R the control arm from the motor shaft 5 Remove the damper motor from the mounting...

Page 24: ...test run and check combustion 2 6 4 1 Replacing the drive shaft Removal and installation 1 Make sure the power to the burner is switched off 2 Detach the electrical panel 3 Disconnect the motor s ele...

Page 25: ...It is important that the pump shaft splines align correctly in the pump coupling 6 Connect hoses connection pipes and electrical cables 7 Turn on the mains power 8 Bleed the pump start the burner and...

Page 26: ...bration level are 5 0 mm s Check all bolts and nuts for correct torque Check fan wheel for damage and contamination Change when dirty unbalanced Check motor bearings If worn change motor bearings Use...

Page 27: ...ty range 2 12 mm2 s Pressure range 8 15 bar Rated voltage of coil 220 240V 50 60 Hz Oil temperature max 60 C Components 1 Suction line G 1 4 2 Return plug 3 Nozzle outlet G 1 8 Stage 2 and stage 1 4 P...

Page 28: ...e operation by pass plug removed and return plugged the oil which does not go through the nozzle lines is returned directly to the gear inlet and the suction line flow is equal to the sum of the 2 noz...

Page 29: ...150 16 56 141 150 11 41 105 150 31 81 150 150 26 69 148 150 19 66 150 150 13 48 122 150 36 94 150 150 31 81 150 150 22 75 150 150 16 55 139 150 42 108 150 150 35 92 150 150 d mm 35 45 55 65 75 95 60 7...

Page 30: ...lculated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the...

Page 31: ...es may be hot When servicing oil bearing components check for oil leakage when the burner is commissioned after servicing 7 1 3 Check oil line seals Once the burner has been installed and commissioned...

Page 32: ...the gasket seal pump Removal and installation 1 Disconnect hoses oil pipes and electrical cables 2 Loosen the pump screw J 3 Loosen the gasket seal s locking rings 4 Remove the old gasket seal 2 5 In...

Page 33: ...same wiring as the existing component or the specified alternative arrangement 5 Turn on the mains power 6 Check the function of the new component 7 Start the burner Check combustion Note When servici...

Page 34: ...34 Bentone 165 105 98 9 Oil burner control 9 1 Wiring diagram A DC Bl Svart LMO QRB 11 12 Blue Blau Bleue Black Schwarz Noir A1...

Page 35: ...d expires and the solenoid valve 1 opens 2 2 Solenoid valve 1 opens Oil mist is formed and ignited The photocell indicates a flame The ignition spark goes out after flame indication See Technical data...

Page 36: ...sed the problem by pressing and holding the reset button for 3 seconds The number of flashes below is repeated with a pause in between 2 flashes No flame signal when safety time expires 4 flashes Fals...

Page 37: ...ent light Check high voltage wiring and ignition electrodes Check preheater function Symptom Burner does not start Burner pre ventilates Burner stops Causes Fuse blown Boiler thermostat has not reset...

Page 38: ...ht Adjust the burner Check preheater function Adjust the preheater s set operating temperature Ensure that the new oil s physical parame ters are within the limits for which the burner is designed If...

Page 39: ...Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke nu...

Page 40: ...perature If the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main swi...

Page 41: ...171 905 28...

Page 42: ......

Page 43: ......

Page 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com...

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