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BENSON OIL UNIT HEATER 

11 

Caution 

    

The internal by-pass plug must be removed 

from the burner pump when used in a 

 pressurised ring main application . 

 

3.1 Pipe work and fittings 

 

Caution

  

Galvanised pipe work and fittings must not be 

used. 

All joints must be sealed properly, if necessary 

using PTFE tape or other approved sealing 

media. The pipe work must be effectively 

sealed so as to prevent the ingress of air. It is 

advisable to check all pipe work prior to 

installation to ensure that there is no loose 

debris or scale present.  

Black iron pipes can be hammered to assist in 

the removal of these contaminants 

 

A Capillary type fire valve is supplied loose 

with the heater for installation by the fitter on 

site. 

The capillary should be inserted through the 

grommet at the rear of the heater burner 

compartment and secured via the P clips 

mounted above the burner.  

The fire valve can now be secured to the oil 

installation pipe work . 

 

Note

 

Any waste oil or sludge must be disposed 

of correctly.  

Never 

dispose of it by dumping or tipping 

it down drains or into watercourses where 

ground water can become polluted and 

environmental damage caused.  

 

4.0 Flue system 

 

Warning  

It is essential that the products of combustion 

are flued to the outside of the building. 

Each heater must have its own separate flue, 

with a flue diameter of not less than is  

detailed in this manual. The minimum vertical 

length of flue must not be less than 1m. The 

number of bends should be kept to a 

minimum. It is strongly advised that BS 5854; 

1980, and BS 5440; parts 1 and 2, are used 

as consultative documents when considering 

flue requirements. 

 

Care should be taken to ensure that the flue 

terminal is not situated in a high-pressure 

area, the proximity of buildings and other 

obstacles which will influence this must be 

taken into account, preferably at the design 

stage.  

 

Provision must be made for the disconnection 

of the flue for inspection and  service 

requirements, and it is strongly advised that 

where bends are fitted inspection covers are 

included.  

Flue should be supported at intervals not 

exceeding 1.8 mtrs 

 

The materials from which the flue is 

constructed must be non-combustible, 

resistant to internal and external corrosion, 

and be capable of withstanding the stresses 

and loadings associated with normal use. 

 

When designing the flue system the 

prevention of the formation and entrapment of 

condensation must be a key consideration. 

Twin wall or insulated systems are 

recommended, as they tend to inhibit the 

formation of condensates.  

Where condensation is unavoidable traps 

should be included to encourage the 

condensates to flow freely to a point from 

which they may be released, preferably into a 

gully. The condensate pipe from the flue to the 

disposal point must be made from corrosion 

resistant pipe of not less than the internal 

diameter of the drain pipe. 

If the flue passes through a wall, ceiling, or 

roof made from combustible material then it 

has to be sleeved so as to provide a minimum 

of a 25mm void between the exterior of the 

flue and the internal wall of the sleeve. The 

maximum permitted temperature of any 

adjacent combustible material is 65

C. 

 

The position of the flue and its terminal should 

be such that it does not impair the combustion 

process. It should terminate in an exposed 

position so as to allow the escape and 

dissipation of flue gases without risk of their 

re-entering the property through windows, 

ventilation ports, etc.  

 

The flue should extend to at least 1m above 

the height of any object within 3.5m of the 

terminal.  

 

 

 

 

Summary of Contents for OUHA 100

Page 1: ...N S T A L L A T I O N C O M M I S S I O N I N G S E R V I C I N G U S E R I N S T R U C T I O N S Issue 3 October 2007 PART NO 33 65 190 THIS MANUAL SHOULD BE LEFT WITH THE END USER TO ENSURE SERVICE...

Page 2: ...y 5 2 0 Installation 6 2 1 Installation Clearances and Mounting Heights 6 2 2 Heater Mounting 7 2 3 Warm Air Circulation 7 2 4 Air Supply 7 3 0 Fuel Installation 9 4 0 Flue Installation 11 5 0 Electri...

Page 3: ...part of the information pack It is the responsibility of the installer owner user or hirer of such products supplied by Benson Heating to ensure that they are familiar with the appropriate information...

Page 4: ...or installation contrary to the manufacturers recommendations may constitute a hazard Note To ignore the warning and caution notices and to ignore the advice from the manufacturer on installation com...

Page 5: ...s codes of practice or similar standards d Air flow through the heater is not in accordance with the manufacturers technical specifications e Internal wiring on the heater has been tampered with or Un...

Page 6: ...ective flue system The location must also allow for adequate clearance for the air supply return air circulation oil supply electrical supply whilst also providing good and safe working access Suspend...

Page 7: ...d obstructions Ensure louvres are adjusted outwards and ensure blades are not resonating The air temperature rise on passing the heat exchanger is typically around 340 C A full and unobstructed return...

Page 8: ...2 16m3 h per kW of rated heat input Mechanical ventilation systems where fitted must be provided with safety interlocks to prevent heater operation in the event of airflow failure 2 4 2 Heaters insta...

Page 9: ...of the tank and the fuel feed pipe should extend to not less than 100mm above the bottom of the tank A non return valve with a metal to metal seat should be fitted especially if the return pipe work i...

Page 10: ...ine terminate over the fuel level a non return valve is essential The return line should terminate within the oil tank at the same level as the suction line in this case a non return valve is not requ...

Page 11: ...al is not situated in a high pressure area the proximity of buildings and other obstacles which will influence this must be taken into account preferably at the design stage Provision must be made for...

Page 12: ...rm to the appropriate IEE regulations All heaters are supplied fused and pre wired all must be earthed The Control fuse ratings are detailed on the appliance data plate Warning Ensure that the electri...

Page 13: ...operational details of the burner supplied with the heater as part of the information package is studied prior to commissioning Time intervals within the ignition sequence will vary slightly from one...

Page 14: ...inely adjusted to achieve a CO2 reading of 12 5 0 5 All Unit Heaters are test fired and pre commissioned as part of the manufacturing process if however during on site commissioning the data are found...

Page 15: ...aled and are designed so as to be tamper proof Usually such items do not require servicing and therefore should not be tampered with Failure to comply with this can invalidate any warranty and can als...

Page 16: ...ails to light and Lockout Occurs Fuel Feed Incorrect Check that the Oil Pressure is correct Check that Head of Gravity is Sufficient Check that the suction Lift is not too great two pipe system Check...

Page 17: ...Check for Air in Fuel Line Check Fuel Pressure Check Nozzle Check Filter Check Fuel Lines Check Valves Burner gives a smokey flame Poor Combustion Insufficient Combustion Air Inadequate Flue Draught...

Page 18: ...Air Flow over the Heat Exchanger Check Fan and Motor Assembly Check for no Loose Contacts Limit Control Incorrectly Set Reset to 100C Check Fan and Motor are Secure Check that Fan is not Blocked or Ch...

Page 19: ...BENSON OIL UNIT HEATER 19 9 0 Wiring Diagram OUHA 100 OUHA 140 ON OFF 33 65 100...

Page 20: ...BENSON OIL UNIT HEATER 20 Wiring Diagram OUHA 200 OUHA 350 ON OFF 33 65 106...

Page 21: ...BENSON OIL UNIT HEATER 21 Wiring Diagram OUHA 100 OUHA 140 HIGH LOW 33 65 107...

Page 22: ...BENSON OIL UNIT HEATER 22 Wiring Diagram OUHA 200 OUHA 350 HIGH LOW 33 65 108...

Page 23: ...BENSON OIL UNIT HEATER 23 Wiring Diagram OUHC 200 OUHC 350 ON OFF 33 65 191...

Page 24: ...BENSON OIL UNIT HEATER 24 Remote Connections CP2OU Controller On Off 33 65 102 CP2OU Controller High Low 33 65 130...

Page 25: ...BENSON OIL UNIT HEATER 25 Remote Connections Less Controls 33 65 132 Remote Connections CP4 Optimised Control 33 65 131...

Page 26: ...98 4 45 1 6 7 2 2 0 9 0 2 3 10 4 2 5 11 34 Oil Connection BSP 3 8 3 8 3 8 3 8 3 8 3 8 Air Throw mtrs 21 23 31 37 36 39 Air Flow Axial m3 s ft3 m 0 9 1900 1 02 2120 1 6 3400 1 9 4050 2 44 5180 2 63 55...

Page 27: ...Holder 20 30 061 20 30 061 20 30 061 20 30 061 20 30 061 20 30 061 Sight Glass Gasket 31 28 084 31 28 084 31 28 084 31 28 084 31 28 084 31 28 084 Fuse 1ph 28 07 049 28 07 049 28 07 049 28 07 049 28 0...

Page 28: ...BENSON OIL UNIT HEATER 28 12 0 Heater Dimensions Axial Fan...

Page 29: ...BENSON OIL UNIT HEATER 29 12 1 Heater Dimensions Centrifugal Fan...

Page 30: ...he instruction s can lead to a premature failure or damage being occasioned to the heater or its component parts Warning is used when failure to heed or implement the instruction s can lead not only t...

Page 31: ...fan motor will continue to run until heat dissipation allows the fan and limit stat to shut down the fan Caution Do not use the main electrical isolator to turn off the heater to do so can cause dama...

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