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                                                                              GUH RANGE PROPANE GAS FIRED UNIT HEATERS  

Page 13 of 41 

2.5 Flue Installation

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An integral flue spigot is fitted to all GUH Air Heaters thereby allowing the flue to connect directly to 
the heater.  
The design of the flue must ensure that it can be disconnected to allow for cleaning and servicing. 
Further more all of the flue section joints must face upwards and the seal between the sections achieved 
through the use of approved caulking string and / or grout.  
 

Warning

  

It is essential that the products of combustion are flued to the outside of the building.  
Each heater must have its own separate flue, with a flue diameter of not less than is detailed in section 7.2 
within this manual. 
The flue assembly must comply with all the relevant regulations regarding height and materials, and must 
terminate with an approved flue terminal. 
All GUH Air Heaters are equipped with a built in down draught diverter which prevents the recirculation 
of combustion products, consequently an external draught diverter, barometric damper, or anti spillage 
system must not be installed. Such devices are unnecessary on the GUH range of heaters.    
 
Alterations to the built in down draught diverter must not be carried out, and it is necessary to provide a 
minimum unobstructed clearance in front of the heater of 2Metres to ensure that the down draught 
diverter will function correctly and also provide access for servicing.    
 
In order to provide adequate natural draught, the minimum vertical length of flue must not be less than 
2Metres.  
The flue should rise vertically, and the number of bends should be kept to a minimum.  
The temperature of the combustion products can be as high as 260° C and therefore tend to rise naturally 
within the flue. Unnecessary bends and restrictions should therefore be avoided. 
Provision for the disconnection of the flue for servicing and inspection purposes must also be made, and 
where appropriate bends should be fitted with access covers, again to allow for cleaning and inspection.  
 
The position of the flue and its terminal should be such that it does not impair the combustion process. It 
should terminate in an exposed position so as to allow the free escape of flue gases without risk of their 
re-entering the building through windows, ventilation ports etc.  
The following illustrations of different flue configurations are included for guidance purposes (see 
figures 2-12 ) 
If the flue does not have access to an existing chimney then it should be extended through the roof or 
wall to a height of at least 1M above that of any object within 3.5M of the terminal. 
The materials from which the flue is constructed must be non-combustible, resistant to internal and 
external corrosion, and be capable of withstanding the stresses and loadings associated with normal use. 
 
When designing the flue system the prevention of the formation and entrapment of condensation must be 
a key consideration.  
Twin wall or insulated systems are recommended, as they tend to inhibit the formation of condensates.  
Where condensation is unavoidable traps should be included to encourage the condensates to flow freely 
to a point from which they may be released, preferably into a gully.  
The condensate pipe from the flue to the disposal point must be made from corrosion resistant pipe of not 
less than 25mm internal diameter. 
If the flue passes through a wall, ceiling, or roof made from combustible material then it has to be sleeved 
so as to provide a minimum of a 25mm void between the exterior of the flue and the internal wall of the 
sleeve. 
 The maximum permitted temperature of any adjacent combustible material is 65

C. 

 
 
 
 
 
 
 

Summary of Contents for GUH100

Page 1: ...ANE GAS FIRED UNIT HEATERS Page 1 of 41 BENSON GUHA GUHC RANGE PROPANE GAS FIRED UNIT HEATER I N S T A L L A T I O N C O M M I S S I O N I N G S E R V I C I N G U S E R I N S T R U C T I O N S October...

Page 2: ...Installation 2 6 Electrical Installation 2 7 Electrical Panel 2 8 Time Switch 2 9 Room Thermostat 2 10 Fan and Limit Controls 2 11 Summer Ventilation Switch 2 12 Gas Installation 3 0 Commissioning 3...

Page 3: ...lectrical Installation Fig 17 18 Axial Centrifugal Fans Fig 19 27 Fault Diagnosis Flow Charts Fig 28 35 Electrical Drawings Fig 36 Main Dimensions Any reference made to Laws Standards Directives Codes...

Page 4: ...on Heating supports all new products being supplied to their customers with a comprehensive information pack this clearly defines mandatory instructions for the safe installation use and maintenance o...

Page 5: ...al Appliances General Requirements BS EN 55014 1993 Limits and methods of measurement of radio disturbance characteristics of electrical motor operated and thermal appliances for household and similar...

Page 6: ...with Centrifugal fans suitable for ducted applications Note Neither asbestos nor soft soldered joints are used in the construction or manufacture of the Benson range of GUH Heaters The materials selec...

Page 7: ...e and maintenance requirements Caution The heater must not be installed within an area where the conditions are unsuitable e g where the atmosphere is highly corrosive has a high degree of salinity or...

Page 8: ...as been subject to and affected by the ingress of water in any form h The heater is not operated at the rating s laid down in the manufacturers technical specifications i The heater has not been opera...

Page 9: ...whilst also providing good and safe working access The heater must be installed so that it is level supports for the heater must be sufficiently robust to withstand the weight of the heater and any an...

Page 10: ...d on top of the heater These must be of sufficient strength to safely carry the weight of the unit and ancillary equipment The straps may only drop vertically to eyebolts if used I E They must not be...

Page 11: ...her mechanical or natural Caution Systems of ventilation that employ mechanical extraction and natural inlet must not be used Furthermore where the air supply is by way of a mechanical means the inlet...

Page 12: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 12 of 41...

Page 13: ...hin the flue Unnecessary bends and restrictions should therefore be avoided Provision for the disconnection of the flue for servicing and inspection purposes must also be made and where appropriate be...

Page 14: ...be noted that claims made under warranty and attributed to the ingress of water may not be considered especially if an approved method of sealing has not been used or if the design of the flue has no...

Page 15: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 15 of 41...

Page 16: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 16 of 41...

Page 17: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 17 of 41...

Page 18: ...rical supply isolator should be mounted adjacent to the air heater in an easily accessible position to allow for servicing isolation or emergency shut off 2 7 Electrical panel Warning Ensure that the...

Page 19: ...arged air 2 10 Fan limit control Situated inside the right hand side panel Fan control white button The fan control switch features normally open 230V contacts and is wired to control the live supply...

Page 20: ...and multi heater installations and the effect they may have on other plant sharing the supply If it is necessary to fit a gas pressure booster the controls must include a low pressure cutoff switch wh...

Page 21: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 21 of 41...

Page 22: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 22 of 41...

Page 23: ...the gas and electrical supplies are turned off a Check that all panels and fasteners are secure and in place b Check that the heater is mounted safely c Check that the flue is sealed secured and adeq...

Page 24: ...undness k Continue to depress start button whilst operating igniter until pilot light is present l Hold in start button for at least one minute to establish pilot carefully release button confirming p...

Page 25: ...ware of the instructions within the manual It is strongly advised that the commissioning engineer runs through the lighting shutdown and general safe and efficient running of the heater before hand ov...

Page 26: ...louvres and fan assembly and carry out visual inspection of the heat exchanger using an inspection lamp and mirror Check seams and joints for perforations Check for severe corrosion and splits in the...

Page 27: ...in relief bush The four screws securing the fan and motor assembly to the rear of the plenum can be removed and the assembly complete with guard can then be removed from the heater Fan and Limit Therm...

Page 28: ...ght Pilot Burner Lights but flame does not become established Pilot Flame not being sensed by Thermocouple Check that the Pilot Flame Path is supplying Heat to the Thermocouple Pilot Flame is too smal...

Page 29: ...Supply Check Electrode Gap is Correct Purge System to Remove Air Check that Pilot Adjuster is set Correctly Check Gas taps are open and Gas is Present Check Electrode is not Cracked Check HT leads and...

Page 30: ...Second Stage Valve Fan will not Run Fan Control is Open Circuit Check that Fan will run when Main Gas is On Replace Faulty Fan Control Open Circuit to Fan Motor Check Wiring and Connections Fan runs...

Page 31: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 31 of 41 6 0 Wiring Diagrams...

Page 32: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 32 of 41...

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Page 35: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 35 of 41...

Page 36: ...n MJ m3 Hs is the gross calorific value of the gas at 1013 mbar and 15o C dry in MJ m3 Vf is the volume of dry products of combustion per unit volume of gas in m3 Vf is calculated from the volume of C...

Page 37: ...6120 2 888 AXIAL FAN THROW ft mtrs 50 15 5 55 17 1 65 20 2 65 20 2 70 21 7 65 20 2 CENTRIFUGAL FAN STATIC PRESSURE Pa Ins WG 100 0 4 125 0 5 163 0 65 125 0 5 125 0 5 150 0 6 SOUND LEVEL Dba 63 69 72...

Page 38: ...iances BS EN 55014 1993 Electromagnetic Compatibility BS EN 50165 1995 Safety of Electrical Equipment BS 5854 1980 Code of Practice Flues Flue Structures BS 6891 1988 Installation of pipework 28mm BS...

Page 39: ...mmon 33 30 295 common Gas Valve Honeywell 28 30 114 common common common 28 30 114 28 30 114 Pilot Burner c w shear olive 28 90 148 common common common 28 90 148 common Pilot Injector 28 90 165 commo...

Page 40: ...also lead to a hazardous situation being created where there is a risk of personal injury or death 10 1 Commissioning and hand over Warning As part of the commissioning programme the commissioning eng...

Page 41: ...es the piezo igniter as fitted to manual units giving a maximum pilot sequence of 15 seconds Flame supervision is via a flame sensor rod instead of the thermocouple as fitted to the manual units The s...

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