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                                                                              GUH RANGE PROPANE GAS FIRED UNIT HEATERS  

Page 28 of 41 

5.0 Fault Diagnosis 

 

Fig 19 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Fig 20 

 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 

Fig 21 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Pilot 

Burner fails 

to light 

No Spark 

Air in Gas 

Supply 

Check HT leads & 

Connectors Check 

Spark Ignitor 

Pilot Feed 

Restriction 

Purge Gas Line to 

Remove Air 

No Gas 

Supply 

Check Pilot 

Adjuster is Fully 

Open and that the 

Pilot Tubes are not 

blocked 

Check Gas Supply 

is Present and that 

Gas Taps are open 

Pilot 

Burner 

lights and 

becomes 

established 

but the 

Main 

Burner fails 

to light 

Pilot 

Burner 

Lights but 

flame does 

not become 

established 

Pilot Flame not 

being sensed by 

Thermocouple 

Check that the Pilot 

Flame Path is 

supplying Heat to the 

Thermocouple 

Pilot Flame is too 

small 

Check that the 

Thermocouple is 

Connected to the Gas 

Valve Correctly 

Check that the Pilot 

Flame Adjuster is 

correctly set and that 

the pilot feed is 

Unrestricted 

Reposition 

Thermocouple 

and / or Pilot 

Flame Shroud 

Replace Faulty 

Thermocouple 

Check that all 

External 

Controls are set 

to Demand Heat 

Check that 

there is Power 

to the Heater 

Check Limit 

Stat Reset 

Check Fuse 

Check 

Thermostat 

Check Time 

Switch 

Check that the 

Gas Valve is not 

Open Circuit 

Replace 

Gas Valve 

Summary of Contents for GUH100

Page 1: ...ANE GAS FIRED UNIT HEATERS Page 1 of 41 BENSON GUHA GUHC RANGE PROPANE GAS FIRED UNIT HEATER I N S T A L L A T I O N C O M M I S S I O N I N G S E R V I C I N G U S E R I N S T R U C T I O N S October...

Page 2: ...Installation 2 6 Electrical Installation 2 7 Electrical Panel 2 8 Time Switch 2 9 Room Thermostat 2 10 Fan and Limit Controls 2 11 Summer Ventilation Switch 2 12 Gas Installation 3 0 Commissioning 3...

Page 3: ...lectrical Installation Fig 17 18 Axial Centrifugal Fans Fig 19 27 Fault Diagnosis Flow Charts Fig 28 35 Electrical Drawings Fig 36 Main Dimensions Any reference made to Laws Standards Directives Codes...

Page 4: ...on Heating supports all new products being supplied to their customers with a comprehensive information pack this clearly defines mandatory instructions for the safe installation use and maintenance o...

Page 5: ...al Appliances General Requirements BS EN 55014 1993 Limits and methods of measurement of radio disturbance characteristics of electrical motor operated and thermal appliances for household and similar...

Page 6: ...with Centrifugal fans suitable for ducted applications Note Neither asbestos nor soft soldered joints are used in the construction or manufacture of the Benson range of GUH Heaters The materials selec...

Page 7: ...e and maintenance requirements Caution The heater must not be installed within an area where the conditions are unsuitable e g where the atmosphere is highly corrosive has a high degree of salinity or...

Page 8: ...as been subject to and affected by the ingress of water in any form h The heater is not operated at the rating s laid down in the manufacturers technical specifications i The heater has not been opera...

Page 9: ...whilst also providing good and safe working access The heater must be installed so that it is level supports for the heater must be sufficiently robust to withstand the weight of the heater and any an...

Page 10: ...d on top of the heater These must be of sufficient strength to safely carry the weight of the unit and ancillary equipment The straps may only drop vertically to eyebolts if used I E They must not be...

Page 11: ...her mechanical or natural Caution Systems of ventilation that employ mechanical extraction and natural inlet must not be used Furthermore where the air supply is by way of a mechanical means the inlet...

Page 12: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 12 of 41...

Page 13: ...hin the flue Unnecessary bends and restrictions should therefore be avoided Provision for the disconnection of the flue for servicing and inspection purposes must also be made and where appropriate be...

Page 14: ...be noted that claims made under warranty and attributed to the ingress of water may not be considered especially if an approved method of sealing has not been used or if the design of the flue has no...

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Page 16: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 16 of 41...

Page 17: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 17 of 41...

Page 18: ...rical supply isolator should be mounted adjacent to the air heater in an easily accessible position to allow for servicing isolation or emergency shut off 2 7 Electrical panel Warning Ensure that the...

Page 19: ...arged air 2 10 Fan limit control Situated inside the right hand side panel Fan control white button The fan control switch features normally open 230V contacts and is wired to control the live supply...

Page 20: ...and multi heater installations and the effect they may have on other plant sharing the supply If it is necessary to fit a gas pressure booster the controls must include a low pressure cutoff switch wh...

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Page 22: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 22 of 41...

Page 23: ...the gas and electrical supplies are turned off a Check that all panels and fasteners are secure and in place b Check that the heater is mounted safely c Check that the flue is sealed secured and adeq...

Page 24: ...undness k Continue to depress start button whilst operating igniter until pilot light is present l Hold in start button for at least one minute to establish pilot carefully release button confirming p...

Page 25: ...ware of the instructions within the manual It is strongly advised that the commissioning engineer runs through the lighting shutdown and general safe and efficient running of the heater before hand ov...

Page 26: ...louvres and fan assembly and carry out visual inspection of the heat exchanger using an inspection lamp and mirror Check seams and joints for perforations Check for severe corrosion and splits in the...

Page 27: ...in relief bush The four screws securing the fan and motor assembly to the rear of the plenum can be removed and the assembly complete with guard can then be removed from the heater Fan and Limit Therm...

Page 28: ...ght Pilot Burner Lights but flame does not become established Pilot Flame not being sensed by Thermocouple Check that the Pilot Flame Path is supplying Heat to the Thermocouple Pilot Flame is too smal...

Page 29: ...Supply Check Electrode Gap is Correct Purge System to Remove Air Check that Pilot Adjuster is set Correctly Check Gas taps are open and Gas is Present Check Electrode is not Cracked Check HT leads and...

Page 30: ...Second Stage Valve Fan will not Run Fan Control is Open Circuit Check that Fan will run when Main Gas is On Replace Faulty Fan Control Open Circuit to Fan Motor Check Wiring and Connections Fan runs...

Page 31: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 31 of 41 6 0 Wiring Diagrams...

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Page 35: ...GUH RANGE PROPANE GAS FIRED UNIT HEATERS Page 35 of 41...

Page 36: ...n MJ m3 Hs is the gross calorific value of the gas at 1013 mbar and 15o C dry in MJ m3 Vf is the volume of dry products of combustion per unit volume of gas in m3 Vf is calculated from the volume of C...

Page 37: ...6120 2 888 AXIAL FAN THROW ft mtrs 50 15 5 55 17 1 65 20 2 65 20 2 70 21 7 65 20 2 CENTRIFUGAL FAN STATIC PRESSURE Pa Ins WG 100 0 4 125 0 5 163 0 65 125 0 5 125 0 5 150 0 6 SOUND LEVEL Dba 63 69 72...

Page 38: ...iances BS EN 55014 1993 Electromagnetic Compatibility BS EN 50165 1995 Safety of Electrical Equipment BS 5854 1980 Code of Practice Flues Flue Structures BS 6891 1988 Installation of pipework 28mm BS...

Page 39: ...mmon 33 30 295 common Gas Valve Honeywell 28 30 114 common common common 28 30 114 28 30 114 Pilot Burner c w shear olive 28 90 148 common common common 28 90 148 common Pilot Injector 28 90 165 commo...

Page 40: ...also lead to a hazardous situation being created where there is a risk of personal injury or death 10 1 Commissioning and hand over Warning As part of the commissioning programme the commissioning eng...

Page 41: ...es the piezo igniter as fitted to manual units giving a maximum pilot sequence of 15 seconds Flame supervision is via a flame sensor rod instead of the thermocouple as fitted to the manual units The s...

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