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INSTALLATION INSTRUCTIONS FOR THE WK4OOA

 

 
The BENJAMIN WK400A wood furnace is certified by the Canadian Standards Association for series 
connection to the outlet only of an existing electric, gas or oil fired furnace. The instructions for the care 
and operation of the WK400 forced air furnace which appear elsewhere in this manual, also apply when 
used as an add-on. In addition, the following instructions must be observed to ensure your safety and 
comfort. Ensure that there is a minimum of 200 sq. inches of return air back to the furnace. 
 

           1. 

The WK400A may be connected to warm air furnaces with an air volume of 1100 to 1300 CFM, a 
warm air furnace having an oil input as shown on the original name plate between 

.85 GPH (US)

 

minimum and 

1.10 GPH (US)

 Maximum or an existing warm air furnace having an output of 100,000 

to 130,000 BTU’s per hour. Units outside of these ratings are not suitable for connection to the 
WK400A. 

           2.

  The interconnecting duct shall have a crossed sectional area of not less than 240 sq. in., and the duct 

elbows shall have a minimum inside radius of six inches. 

           3.

   The installer will find it necessary to cut the proper size holes in the appropriate side panel of the 

furnace (See 

Diagram

 on page 8). 

           4.  

A typical add-on installation is shown on page 8. This configuration must be followed.  

    5.   

The wiring must be installed by a qualified licensed electrician. Wire the add-on wood furnace in 

accordance with page 9, using the controls provided. The proper positioning of the controls on the 
wood unit is shown on page 8. The interconnecting wiring from the primary furnace to the wood 
furnace shall conform to all local codes and regulations. It is recommended that an approved metal 
conduit be used for this purpose. 

   

 

 

 

 
CAUTION:

 

DO NOT

 connect the duct work in such a manner that reverse air flow is possible. 

         DO

 Operate the primary furnace periodically to ensure that it will operate satisfactorily when needed. 

DO NOT

 relocate any of the safety controls in the original installation. 

         DO

 Be sure that the duct system is in good condition and that the chimney is suitable for connection   

                to a wood burning appliance.  

DO NOT

 change the primary furnace blower. (Pulleys and motor may be changed.) 
A central location is most desirable for a hot air furnace. A short distance from the chimney with 
large ducts will give best results. 

DO NOT

 connect this unit to an automatic stoker.

 

 

INSTALLATION

 

Electric and mechanical installation must conform to all local and national codes and standards as their 
jurisdiction may apply. It is imperative that a qualified installer be engaged who is familiar with local 
codes and standard requirements. Select a standard position for your furnace, close to the chimney using 
large ducts. Connect only to a flue approved for solid fuels. Install the thermostat in a location free from 
drafts. Place the furnace on a non-combustible floor. The blower compartment may be placed on either the 
right or left side. (Blower compartment instructions are included.) 
 

 

 

 

 

 

ELECTRICAL

 See Page 9 & 11

 

 
 
 
 
 
 

Summary of Contents for WK400

Page 1: ...must be given to the homeowner Please read the warranty and return the warranty card to initiate coverage We Strongly Recommend The Use Of A Carbon Monoxide Detector When Using Any Product That Consum...

Page 2: ...el oil combinations and add ons wood burning appliances shall not be connected to a venting system serving an appliance vented by another type of fuel Connect the furnace to an approved solid fuel fac...

Page 3: ...a of opening is 1 square foot per 100 000 BTU HR total the combined maximum BTU s of the two furnaces for a WK400A ADD ON Where fans are used in the fuel storage area they should be installed so as no...

Page 4: ...n accordance with page 9 using the controls provided The proper positioning of the controls on the wood unit is shown on page 8 The interconnecting wiring from the primary furnace to the wood furnace...

Page 5: ...have stabilized This will take at least hour Read the two temperatures thus obtained and not the difference TS TR see page 8 This difference should not exceed 85 degrees F 29 C Complete the installati...

Page 6: ...t provided 10 If properly mounted the blower will make contact with foil faced insulation 1 8 all around 11 Use insulation obtained from cutout for blower gasket Do NOT use a manual smoke damper with...

Page 7: ...ls containing salt or chemicals This is extremely dangerous and will void the warranty Burn wood only Fuel storage must conform to local ordinances having jurisdiction CLEANING AND MAINTAINING YOUR WK...

Page 8: ...eplace if necessary 6 Replace the covers in reverse order BLOWER and MOTOR Twice yearly oil the blower motor bearings with 4 drops of 20 SAE oil Twice yearly oil the blower motor bearings with 2 drops...

Page 9: ...TYPICAL ADD ON INSTALLATION...

Page 10: ...9...

Page 11: ...10 RECOMMENDED WIRE ROUTING WHEN USED AS A FREE STANDING UNIT NOTE THE BLOWER BOX CAN BE MOUNTED ON EITHER SIDE...

Page 12: ...11...

Page 13: ...12 Wood Furnace Operating Cycle...

Page 14: ...13 Notes...

Page 15: ...14 Notes...

Page 16: ...15 A division of W R BENJAMIN PRODUCTS LIMITED P O Box 2079 Springhill Nova Scotia Canada B0M 1X0 Phone 902 597 3796 Fax 902 597 3797 E mail info benjaminheating com Web site www benjaminheating com...

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