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Benezan Electronics 

Hard- and software development 

Installation ManualBreakout Board 

 

 

Nicolas Benezan, Stauffenbergstr. 26, 72108 Rottenburg 

Phone: +49 (0)7457/946365 0 benezan-electronics.de 

Page

 

Breakout8-Installation_Englisch 

(Vereinigte Staaten).docx

docx 22.09.2020

 

 

Connection to USB-CNC 

The  breakout  board  can  also  be  connected  to  the  USB  CNC 
controller V5A with an additional adapter. For a correct function of 
the watchdog the jumpers "WDCF" on the USB-CNC board must be 
plugged in as follows: upper jumper on the left, lower jumper on the 
left. The jumper "Volt-PWM" must be set to the right (PWM). 

On the breakout board the jumper pin no. 9 must be connected to 

pin  no.  2  with  a  wire  jumper.  The  jumpers  4-5  and  6-7  must  be 
plugged in, pins 1, 3 and 8 remain free. The remaining jumpers 10-
11  and  12-16  can  be  set  as  described  above  depending  on  the 
application. 

The  load  capacity  of  the  5V  output  at  X1  has  been  increased  from 
150mA to 0.5A, so that the  USB CNC board can be supplied from the breakout board and no extra 5V power 
supply is necessary. Please note that the load capacity of the 12V output (for fans) is reduced to 250mA when the 
5V output is loaded to its maximum. 
 
 

Configuration in Beamicon2 and Beamicon2-Basic 

In the Beamicon2 or Beamicon2-Basic control software only the CNC-Pod or Micropod module is selected. All 
settings are now preconfigured. Only for special applications or tasks are adjustments necessary. (plug & play) 

Example configuration Mach3 

 

 

 

The  pictures  on  the  left  show  the 
settings for the standard configuration 
"Stepper  motors  and  speed  control 
(jumpers  3-4,  5-6,  7-8).  Further 
settings  

 

XHome Pin 13 

 

YHome Pin 12 

 

ZHome Pin 10 

 

AHome or length sensor 
(sample) Pin 15 

 

RelayControl:M3 and M4 → 
Output#1M7 and M8 → 
Output#2 

 

Motor Control: √ Use 
Spindle Motor Output √ 
PWM ControlPWM Base 
Freq. = 45Minimum PWM = 
10% 

 

Summary of Contents for Mini Breakout Board

Page 1: ...fferent configurations Depending on the selected configuration additional functions such as control of a frequency converter or speed controller reference switches up to 2 relay outputs an output for...

Page 2: ...itional safety measures may be required such as door interlocks and standstill monitoring As a rule such safety functions must be implemented purely electromechanically with external circuits not incl...

Page 3: ...axis 21 9 step 4th axis 22 10 Reference switch Z 23 11 Emergency stop 24 12 Reference switch Y 25 13 Reference switch X Additional functions 6 pin terminal X2 top left No Description 1 Ground 0V for...

Page 4: ...tion_Englisch Vereinigte Staaten docxdocx 22 09 2020 Power stage outputs 4 x RJ45 center Attention Pin 1 is down pin 8 up No Description 1 Current reduction 2 Signal ground 3 Step 4 5V 5 Direction 6 5...

Page 5: ...sumers inductive proximity switches holding brake an extra power supply unit is necessary For fans external sensors or additional circuits the board provides regulated 5V and 12V outputs terminal X1 A...

Page 6: ...i e the corresponding LPT pin is high when the switch input is open low and low when the switch input is closed high Normally closed or normally open contacts can be used if the polarity is selected a...

Page 7: ...nds to a voltage of 0V 10 corresponds to 1V 20 corresponds to 2V etc up to 100 and 10V The frequency of the PWM signal PWM base frequency should be at least 45Hz so that the ripple of the analog signa...

Page 8: ...e a bridge from stripe no 4 to 5 means that relay 1 is switched with LPT pin 1 An erroneous multiple use of a signal source is thus automatically excluded1 No Description Reference 12 Sensor supply 24...

Page 9: ...s described above depending on the application The load capacity of the 5V output at X1 has been increased from 150mA to 0 5A so that the USB CNC board can be supplied from the breakout board and no e...

Page 10: ...8 Aeff Voltage at relay Holding brake 30 V Current at relay holding brake 5 Aeff Electrical connection values Parameters min max Unit Operating voltage nominal 24V 15 75 V Power consumption without ex...

Page 11: ...s than 3 power amplifiers are connected a dummy plug with a bridge between pin 7 and 8 must be inserted for the missing axes Is the emergency stop switch connected For test purposes only a jumper may...

Page 12: ...ifiers are connected or not all are supplied with voltage 4 LED E Stop red right lights up a The emergency stop switch X2 Pin 5 and 6 is not connected or pressed b The power supply is not sufficient o...

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