BendPak PL-6000 Installation And Operation Manual Download Page 31 | Manualshive

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1645 LEMONWOOD DR. SANTA PAULA, CA 93060

5245035

PL-6000 LIFT

SUPERSTRUCTURE

SCALE:

C

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Summary of Contents for PL-6000

Page 1: ...933 9160 www bendpak com BE SAFE Your new lift was designed and built with safety in mind However your overall safety can be increased by proper training and thoughtful operation on the part of the o...

Page 2: ...at their option for the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective BendPak Inc will pay labor costs for the first 12 months only o...

Page 3: ...e lift for correct initial function Read and follow the safety instructions Keep them readily available for machine operators Make certain all operators are properly trained know how to safely and cor...

Page 4: ...Anchoring the Lift Column 10 Step 5 Installing the Out Rigger Tubes 11 Step 6 Installing the Inner Outer Runways 11 Step 7 Installing the Front Tire Stop Rail Rear Approach Ramp Rails 11 Step 8 Insta...

Page 5: ...r or bystander or damage to property or lift Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property Pleas...

Page 6: ...s Secure plug so that it cannot be accidentally plugged in during service 14 WARNING RISK OF EXPLOSION This equipment has internal arcing or sparking parts which should not be exposed to flammable vap...

Page 7: ...such as heaters building supports electrical lines etc 3 DEFECTIVE FLOOR Visually inspect the site where the lift is to be installed and check for cracked or defective concrete 4 OPERATING TEMPERATURE...

Page 8: ...8...

Page 9: ...e Fig 3 2 4 Lower the Carriage to the bottom of the Column BEFORE you stand up the Column Carriage Assembly using a forklift or other heavy lifting device 5 Install the Column Safety Lock at the REAR...

Page 10: ...roughly from each hole using compressed air shop vac and or wire brush ALWAYS WEAR SAFETY GOGGLES 3 Assemble the washers and nuts on the anchors then tap into each hole with a hammer until the washer...

Page 11: ...e Inner Outer Runways over the ends of the Out Rigger Tubes See Fig 6 1 2 Secure Outer Runway to the Out Rigger Tubes using the 12mm x 1 75 x 130mm hex bolts nuts and washers See Fig 6 2 STEP 7 Instal...

Page 12: ...e Hydraulic Hose Straight End through the Ground Plate and through the Rear Leg Route the Hydraulic Hose through the rear of the Column through the hose clips See Fig 9 1 2 Install the 90 fitting into...

Page 13: ...necessary to use Teflon tape on JIC fittings DO NOT OVER TIGHTEN See Fig 10 3 STEP 11 Installing The Safety Release Cable 1 Route the Safety Cable up through the Cable Guide and bolt to the Safety Ha...

Page 14: ...Fig 11 4 STEP 12 Installing Safety and Hose Covers 1 After the lift has been checked for proper operation install the Safety Lock Cover See Fig 12 1 14 Fig 11 4 NOTE THE SAFETY ASSEMBLY AND SAFETY CAB...

Page 15: ...or Use a separate breaker for each power unit Protect each circuit with time delay fuse or circuit breaker For 208 230 volt single phase use a 25 amp fuse For 208 230 volt three phase use a 20 amp fus...

Page 16: ...the lift by at least one inch to allow adequate clearance for the lock to clear 2 Before lowering the lift PAY CAREFUL ATTENTION that all personnel and objects are kept clear ALWAYS keep a visual lin...

Page 17: ...TENANCE Check all arm adjusting locks for proper operation Check all cables connections bolts and pins to insure proper mounting and torque Visually inspect safeties for proper operation Lubricate col...

Page 18: ...an The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY It is important that you know the load limit Be careful that you do not overload...

Page 19: ...ocedures before operating lift KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points ONLY TRAINED OPERATORS should operate this...

Page 20: ...tch for proper operation 1 If a cement anchor bolt becomes loose or any component of the lift is found to be defective DO NOT USE THE LIFT until repairs are made 2 DO NOT USE LIFT if any component is...

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Page 23: ...start unit allowing possible contamination it to run for 15 seconds 4 Dirty oil Replace oil with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free mov...

Page 24: ...new part Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check wall o...

Page 25: ...e inlet hose assembly 3 Oil seal damaged or cocked Replace oil seal and install 4 Bleed cylinders See Installation Manual 5 See Installation Manual Consult Lift Manufacturer 6 Check vehicle weight Com...

Page 26: ...ift all the way down 2 Oil seal damaged and cocked Replace oil seal around pump shaft 3 Bleed cylinder Refer to Installation Manual 4 Flush release valve Hold release handle down and start unit allowi...

Page 27: ...__________________________________________ ____________________________________________________________________ ____________________________________________________________________ ___________________...

Page 28: ...__________________________________________ ____________________________________________________________________ ____________________________________________________________________ ___________________...

Page 29: ...29...

Page 30: ...000 SERIES DRIVE UP RAMP STOP TUBE 1 A 9 700119 CYLINDER ASSEMBLY 3 0 x 37 1 C 10 5210034 CHAIN ROLLER ASSEMBLY 1 B 11 5510501 PL 6000 LIFT HEAD CHAIN 1 C 12 5600894 PL 6000 DRIVE UP RAMP WELDMENT 1 B...

Page 31: ...31 1854 3023 2132 2784 2000 2207 3998 1415 1168 1 40 SHEET 2 OF 2 REV DWG NO A SIZE TITLE 1645 LEMONWOOD DR SANTA PAULA CA 93060 5245035 PL 6000 LIFT SUPERSTRUCTURE SCALE C...

Page 32: ...000 SERIES DRIVE UP RAMP STOP TUBE 1 A 9 700132 CYLINDER ASSEMBLY 3 0 x 43 1 A 10 5210034 CHAIN ROLLER ASSEMBLY 1 B 11 5510502 PL 6000X LIFT HEAD CHAIN 1 C 12 5600894 PL 6000 DRIVE UP RAMP WELDMENT 1...

Page 33: ...33 3328 2159 2784 2207 2132 1415 1168 2000 3998 SHEET 2 OF 2 REV DWG NO A SIZE TITLE C 1645 LEMONWOOD DR SANTA PAULA CA 93060 5245036 PL 6000X LIFT SUPERSTRUCTURE 1 40 SCALE...

Page 34: ...SE HANDLE 1 A 6 5600029 PL 6000 6000X SAFETY LATCH WELDMENT 1 E 7 5700225 SAFETY COVER 1 B 8 5505113 SAFETY CLEVIS PIN 1 B 9 5600016 TIRE STOP BAR WELDMENT 2 B 10 5730002 TIRE STOP PLATE 2 B 11 571500...

Page 35: ...HB M8 x 1 25 x 12 2 11 5535012 NUT M12x1 75 NL 10 12 5545347 WASHER M12 FLAT WASHER 10 13 5530009 HHB M12 x 1 75 x 90 CL10 9 8 14 5535001 NUT M8 x 1 25 NL 4 A 15 5545021 WASHER M8 x 20 FLAT 4 16 55300...

Page 36: ...Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com p n 5...

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