BENDIX Wingman Fusion FLR-21 Service Data Download Page 6

6

Troubleshooting Basics (1.1)

Questions/Instructions

Next Steps

1.  Have the driver run the

Power-Up Self-Test.

Power-Up Self-Test

This is a self-diagnostic check to determine if the system operation is normal.

1.

2.

3.

4.

5.

Park the vehicle. Power off.

Put the key into the ignition and turn to the “ignition power” position.

Toggle the cruise control switch at least once, and leave it in the “on” position.

Start the vehicle, but do not drive away.

Note that if the cruise control is in the “off” position, or if the vehicle is 

moving, this test will not run.

The self-test will start after 15 seconds, and takes approximately five (5) seconds 

to complete.

(Note that other vehicle system self-tests, e.g. the ABS “chuff” test, may run 

during the initial 15 seconds after ignition “on.”)

As the Bendix Wingman Fusion system self-test runs, the driver should hear a 

short set of beeps. The test checks the engine, transmission, and brake systems 

to make sure they are communicating. In addition, depending on the vehicle, 

the test may briefly display a distance alert message and/or cause the Forward 

Vehicle Detected icon in the instrument cluster to illuminate; this is normal.

2.  Does the driver hear a

long warning beep?

If no problem is found and the test is passed, no additional beeps/lamps will be 

displayed nor will a trouble code be set.
If the system has found an issue that will prevent it from functioning properly, 

a long 

warning beep will sound

 to alert the driver, and a Diagnostic Trouble Code (DTC) 

will be logged in the system (typically with a status indicator/dash icon illuminated). 

For descriptions of all DTCs, 

see Section 2.5: Diagnostic Trouble Codes.

3.  Have the driver describe 

the system behavior that 

they believe shows it is not 

working properly.

When diagnosing the system, especially in cases where there are no DTCs logged, 

find out which part of the system behavior appears to be operating improperly. 

4.  Fill out the Troubleshooting 

Checklist 

(pages 7–8)

 

and create a DTC report 

(Appendix F).

The Checklist and DTC Report will clarify the problem and be necessary if a call to 

the Bendix Tech Team is needed.
Also See Section 1.2: Narrowing Down the Problem.

Call the Bendix Tech Team at 1-800-AIR-BRAKE (1-800-247-2725), option 2, for troubleshooting assistance.

Table 1 – Troubleshooting Basics

1.0  INTRODUCTION TO 

TROUBLESHOOTING SECTION

This section introduces three (3) initial steps to accurately 

troubleshoot the Bendix

®

 Wingman

®

 Fusion

 system.

We recommend reading this introductory section – as well 

as the 

Troubleshooting/Diagnostics Section (2.0)

 – before 

performing any troubleshooting.

When diagnosing the Fusion system, a current version 

of Bendix

®

 ACom

®

 PRO

 diagnostic software is required. 

This software is available as a download from bendix.com.

1.1 TROUBLESHOOTING BASICS

Summary of Contents for Wingman Fusion FLR-21

Page 1: ...n and Bendix ACom PRO Diagnostic Software is not intended to retrieve data for purposes of accident reconstruction Bendix makes no representations as to the accuracy of data or video retrieved and int...

Page 2: ...eted Use only genuine Bendix brand replacement parts components and kits Replacement hardware tubing hose fittings wiring etc must be of equivalent size type and strength as original equipment and be...

Page 3: ...3 0 Other System Features 33 3 1 Reading Bendix Wingman Fusion System Key Indicators 33 3 2 Bendix Wingman Fusion System DTC Self Clearing 33 3 3 Following Distance Adjustment Switch Optional 33 3 4...

Page 4: ...ance behind a detected forward vehicle Using the Bendix FLR 21 Radar Sensor mounted to the front of the vehicle with a range of approximately 500 ft 152 m the Fusion system reacts to detected forward...

Page 5: ...he system to display the current posted speed limit and alert the driver when overspeed thresholds are detected When changing between regions which post speeds in miles and those which post in kilomet...

Page 6: ...ed nor will a trouble code be set If the system has found an issue that will prevent it from functioning properly a long warning beep will sound to alert the driver and a Diagnostic Trouble Code DTC w...

Page 7: ...moderately or cuts in front of the truck and slows did the driver observe any of the following conditions Does the vehicle slow and the Bendix Wingman Fusion system maintain the following distance Is...

Page 8: ...es your vehicle slow and Bendix Wingman Fusion maintain the following distance Is the engine throttle reduced Is the engine retarder applied Are the foundation brakes applied Are there Diagnostic Trou...

Page 9: ...ent the system is likely reacting normally The driver should not set the cruise control in construction zones If driver complaints persist continue asking questions to more narrowly define the driving...

Page 10: ...likely to occur when driving in deserts or barren areas If the system does set a DTC the Bendix Wingman Fusion system provides a visible warning to the driver In addition the vehicle will also drop ou...

Page 11: ...age Radar sensor discoloration or small scratches may be acceptable Significant damage such as cracks or broken pieces will require radar sensor replacement Regardless of the exterior condition check...

Page 12: ...st be resolved before attempting to troubleshoot the Wingman Fusion system 2 1 BENDIX ACOM PRO DIAGNOSTIC SOFTWARE Bendix ACom PRO Diagnostic Software is a PC based software program available to purch...

Page 13: ...agnostic Software contact the Bendix Tech Team at 1 800 AIR BRAKE 1 800 247 2725 option 2 option 2 2 3 READING THE SYSTEM SOFTWARE VERSION Connect a current version of Bendix ACom PRO Diagnostic Softw...

Page 14: ...ACB system For direct telephone technical support contact the Bendix Tech Team at 1 800 AIR BRAKE 1 800 247 2725 option 2 Representatives are available Monday through Thursday 8 00 a m 6 00 p m and F...

Page 15: ...A Not Used 20 Internal radar sensor error 630 12 A 21 Not used N A N A Not Used 22 Internal radar sensor error 886 14 A 23 27 Internal radar sensor error 886 12 28 Internal radar sensor error 1799 14...

Page 16: ...920 0 M 89 91 Not used N A N A Not Used 92 J1939 signal Invalid CCVS2 wheel speed 84 2 N 93 J1939 signal Error in CCVS1 wheel speed 84 19 N 94 J1939 signal Not available CCVS1 wheel speed 84 9 N 95 J1...

Page 17: ...ailable EBC5 XBR limit 2921 9 N 134 J1939 signal Error in EBC5 brake temp 3839 19 N 135 J1939 signal Not available EBC5 brake temp 3839 9 N 136 J1939 signal Invalid EC1 engine reference torque 544 2 N...

Page 18: ...ehicle Cruise Control and ACC out of sync 886 14 S 180 Radar mounting offset is out of range 886 2 T 181 J1939 signal EBC1 ABS not fully operational 1243 2 U 182 J1939 signal VDC1 VDC not fully operat...

Page 19: ...9 N 226 J1939 signal Error in CCVS1 Cruise Control pause switch 1633 19 N 227 J1939 signal Not available CCVS1 pause switch 1633 9 N 228 J1939 signal Invalid EBC1 brake pedal position 521 2 N 229 J19...

Page 20: ...14 D 269 J1939 signal Missing ETC2 message 524 14 D 270 J1939 signal Missing TC1 message 525 14 D 271 J1939 signal Missing FLC message 1705 14 D 272 J1939 signal AUXIO trailer ABS not fully operation...

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