BENDIX Wingman Fusion FLR-21 Service Data Download Page 10

10

Narrowing Down the Problem (1.2)

Questions

Next Steps

Has the system worked without 

problems in the past but is not 

working as expected now?

This is a good indication that something has changed – such as misalignment of the radar 

sensor. Review the following questions with the driver to further diagnose the problem.

Has the radar sensor been 

changed recently?

If so, the new radar sensor may be incompatible with the vehicle. In addition, check any 

system Diagnostic Trouble Codes (DTCs) with Bendix

®

 ACom

®

 PRO

 Diagnostic Software. 

Read Section 2.5: 

Diagnostic Trouble Codes.

Did the radar sensor currently on 

the vehicle come from another 

vehicle?

The radar sensor may be incompatible with the new vehicle. Follow Section K1.15: 

Radar 

Sensor Interchangeability

 procedure and check system DTCs with Bendix ACom PRO 

diagnostic software. Read Section 2.5: 

Diagnostic Trouble Codes.

With cruise control set, does the 

system consistently apply the 

foundation brakes when a forward 

vehicle slows?

This is normal operation. Continue asking the driver questions to determine if the radar 

system interventions are not the expected Bendix

®

 Wingman

®

 Fusion

 system behavior. If 

the radar system interventions are not typical, the radar sensor may be misaligned.

•  Inspect the radar mounting. A solid mounting surface is necessary in order to hold the 

alignment. If the bumper or mounting cross-member is damaged, replace it first, then 

align the radar sensor.

•  Appendix B1 

- Go to 

Appendix B1 

and use the flowchart to find out the procedure 

needed. Follow the actions directed in the procedure and align the radar.

•  Appendix B4

 - Check the vertical alignment and adjust if needed.

The service technician will need to check trouble codes as well. Read Section 2.5: 

Diagnostic Trouble Codes.

Does a DTC seem to occur when 

driving through the desert or in 

barren areas (no road signs, trees, 

or vehicles)?

In normal operation, the active cruise control with braking feature of the Bendix Wingman 

Fusion system may indicate a DTC if it hasn’t detected a metallic object after a pre-

determined period. This is rare, but most likely to occur when driving in deserts or barren 

areas. If the system does set a DTC, the Bendix Wingman Fusion system provides a 

visible warning to the driver. In addition, the vehicle will also drop out of cruise mode, 

providing an audible and/or visual warning to the driver as well. The driver must pull off the 

road and cycle the ignition before the vehicle’s cruise control can be used.

Does the system seem to 

disengage after an automatic 

braking event?

This is normal operation. The driver must set or "resume" the cruise control once again to 

regain the following distance function.

Does cruise control disengage 

sometimes when the brakes come 

on and not at other times?

This is normal operation. When traveling with lightly loaded trailers, or “bobtail”, the active 

cruise control with braking feature of the Bendix Wingman Fusion system may continue to 

function even after an automatic brake application. No driver input is needed.

Does the connector or wiring 

appear damaged?

Wires can become corroded if the radar sensor is not plugged in properly. Clean the 

connectors on the wire harness, as well as the radar sensor, and reattach. If wires are 

chafed, replace the wire harness. Also, check for trouble codes.
Read Section 2.5: 

Diagnostic Trouble Codes, 

and  

Section 2.12: 

Troubleshooting Wiring Harnesses

.

Does the system generate a DTC 

going down a grade when using 

ACB (Active Cruise-control with 

Braking) to slow the vehicle, but the 

code goes away later?

This is normal operation. The active cruise control with braking feature of the Bendix 

Wingman Fusion system is not intended to be used on grades. Verify there are no DTCs. 

Proper downgrade driving techniques should be used.
Read Section 2.5: 

Diagnostic Trouble Codes

.

Does the radar sensor have 

noticeable damage beyond normal 

discoloration or surface scratches?

The radar sensor and bracket are very durable. However, if the radar sensor housing or 

cover is cracked or broken, immediately look for trouble codes via Bendix ACom PRO 

diagnostic software and replace the damaged radar sensor. Read Section 2.5: 

Diagnostic 

Trouble Codes

, and Appendix A3: 

Radar Sensor Mounting Clearance

.

Call the Bendix Tech Team at 1-800-AIR-BRAKE (1-800-247-2725), option 2, for troubleshooting assistance.

Table 2 – Narrowing Down the Problem (Pages 9–10)

Summary of Contents for Wingman Fusion FLR-21

Page 1: ...n and Bendix ACom PRO Diagnostic Software is not intended to retrieve data for purposes of accident reconstruction Bendix makes no representations as to the accuracy of data or video retrieved and int...

Page 2: ...eted Use only genuine Bendix brand replacement parts components and kits Replacement hardware tubing hose fittings wiring etc must be of equivalent size type and strength as original equipment and be...

Page 3: ...3 0 Other System Features 33 3 1 Reading Bendix Wingman Fusion System Key Indicators 33 3 2 Bendix Wingman Fusion System DTC Self Clearing 33 3 3 Following Distance Adjustment Switch Optional 33 3 4...

Page 4: ...ance behind a detected forward vehicle Using the Bendix FLR 21 Radar Sensor mounted to the front of the vehicle with a range of approximately 500 ft 152 m the Fusion system reacts to detected forward...

Page 5: ...he system to display the current posted speed limit and alert the driver when overspeed thresholds are detected When changing between regions which post speeds in miles and those which post in kilomet...

Page 6: ...ed nor will a trouble code be set If the system has found an issue that will prevent it from functioning properly a long warning beep will sound to alert the driver and a Diagnostic Trouble Code DTC w...

Page 7: ...moderately or cuts in front of the truck and slows did the driver observe any of the following conditions Does the vehicle slow and the Bendix Wingman Fusion system maintain the following distance Is...

Page 8: ...es your vehicle slow and Bendix Wingman Fusion maintain the following distance Is the engine throttle reduced Is the engine retarder applied Are the foundation brakes applied Are there Diagnostic Trou...

Page 9: ...ent the system is likely reacting normally The driver should not set the cruise control in construction zones If driver complaints persist continue asking questions to more narrowly define the driving...

Page 10: ...likely to occur when driving in deserts or barren areas If the system does set a DTC the Bendix Wingman Fusion system provides a visible warning to the driver In addition the vehicle will also drop ou...

Page 11: ...age Radar sensor discoloration or small scratches may be acceptable Significant damage such as cracks or broken pieces will require radar sensor replacement Regardless of the exterior condition check...

Page 12: ...st be resolved before attempting to troubleshoot the Wingman Fusion system 2 1 BENDIX ACOM PRO DIAGNOSTIC SOFTWARE Bendix ACom PRO Diagnostic Software is a PC based software program available to purch...

Page 13: ...agnostic Software contact the Bendix Tech Team at 1 800 AIR BRAKE 1 800 247 2725 option 2 option 2 2 3 READING THE SYSTEM SOFTWARE VERSION Connect a current version of Bendix ACom PRO Diagnostic Softw...

Page 14: ...ACB system For direct telephone technical support contact the Bendix Tech Team at 1 800 AIR BRAKE 1 800 247 2725 option 2 Representatives are available Monday through Thursday 8 00 a m 6 00 p m and F...

Page 15: ...A Not Used 20 Internal radar sensor error 630 12 A 21 Not used N A N A Not Used 22 Internal radar sensor error 886 14 A 23 27 Internal radar sensor error 886 12 28 Internal radar sensor error 1799 14...

Page 16: ...920 0 M 89 91 Not used N A N A Not Used 92 J1939 signal Invalid CCVS2 wheel speed 84 2 N 93 J1939 signal Error in CCVS1 wheel speed 84 19 N 94 J1939 signal Not available CCVS1 wheel speed 84 9 N 95 J1...

Page 17: ...ailable EBC5 XBR limit 2921 9 N 134 J1939 signal Error in EBC5 brake temp 3839 19 N 135 J1939 signal Not available EBC5 brake temp 3839 9 N 136 J1939 signal Invalid EC1 engine reference torque 544 2 N...

Page 18: ...ehicle Cruise Control and ACC out of sync 886 14 S 180 Radar mounting offset is out of range 886 2 T 181 J1939 signal EBC1 ABS not fully operational 1243 2 U 182 J1939 signal VDC1 VDC not fully operat...

Page 19: ...9 N 226 J1939 signal Error in CCVS1 Cruise Control pause switch 1633 19 N 227 J1939 signal Not available CCVS1 pause switch 1633 9 N 228 J1939 signal Invalid EBC1 brake pedal position 521 2 N 229 J19...

Page 20: ...14 D 269 J1939 signal Missing ETC2 message 524 14 D 270 J1939 signal Missing TC1 message 525 14 D 271 J1939 signal Missing FLC message 1705 14 D 272 J1939 signal AUXIO trailer ABS not fully operation...

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