BENDIX EC-16 ANTILOCK CONTROLLER Manual Download Page 5

5

EC-16

 controller in the form of an AC signal which varies in

voltage and frequency as the speed of the wheel increases
or decreases. The EC-16

 controller is designed to receive

wheel speed information, from various wheel speed sensor
models, at the rate of 100 pulses per wheel revolution. The
EC-16

 controller is able to simultaneously receive, and

individually interpret, speed signals from six wheel speed
sensors. Vehicle drive configuration and whether the traction
control feature is in use determines the number of speed
sensors that must be used. A vehicle with a single rear axle
drive (4 x 2, 4 x 4 or 6 x 2) requires 4 speed sensors for both
antilock and traction operation. A vehicle with two rear drive
axles (6 x 4) requires 4 speed sensors for antilock only
operation, but have the option to use 6 speed sensors for
enhanced performance of both antilock and traction operation.

-  Vehicle power is supplied to the EC-16

 controller from

the ignition switch through a fuse or circuit breaker. (30 amp.)
The electrical ground for the EC-16

 controller is the vehicle

chassis.

-  A connection for a traction enable switch is provided,
but not always used. The switch allows traction to be turned
on or off manually.

OUTPUTS

-  Modulators, like the Bendix

®

 M-21

 or M-22

 modulator,

are the means by which the EC-16

 controller modifies driver

applied air pressure to the service brakes. The modulator is
an electrically controlled air valve located near the service
actuator(s) it controls. It is the last valve that air passes
through on its way to the brake actuator. A wiring harness
connects the modulator to the EC-16

 antilock controller.

Solenoid valves contained in the modulator provide the
electrical interface between the EC-16

 controller electronics

and the air brake system. The EC-16

 controller is able to

simultaneously and independently control four individual
modulator assemblies.

-  An  antilock dash light and its electrical relay are
connected to, and controlled by, the EC-16

 controller and

serve as a means of advising the driver of the condition of
the antilock system.

-  A connection to the engine or transmission retarder and
its relay is provided on the EC-16

 controller, which allows

the EC-16

 controller to temporarily disable the retarder

during certain modes of operation. While the EC-16

controller is capable of this function, and connections are
provided, it is not always used. Use of the retarder disable
function is not essential but highly recommended for vehicles
equipped with a retarder.

Note:

The EC-16

 controller can also disable the retarder

using the same J1922 protocol it uses to control
the traction control, engine torque limiting feature.
For this redundant retarder disable to function, the
EC-16

 controller must be connected to the engine

control module (as would be the case if the EC-16

controller is programmed for the traction control,
torque limiting feature).

-  The data link enables the EC-16

 controller to "report"

its operating condition to a specialized, external computer
in response to certain commands it receives. The EC-16

controller diagnostic data link hardware conforms to S.A.E.
standard J1708. The protocol, or coded language used,
conforms to S.A.E. standard J1587. There are two
connections to the EC-16

 controller devoted to the data

link. While connections are provided for this function, it is
not always used. The data link is not essential for the
EC-16

 controller to be functional.

WS-20

 STRAIGHT

SPEED SENSOR

WS-20

 90

DEGREE SPEED

SENSOR

FIGURE 5 - WS-20

 SPEED SENSORS

ELECTRICAL

CONNECTOR

DELIVERY

PORT

SUPPLY

PORT

EXHAUST

PORT

SUPPLY

PORT

DELIVERY

PORT

ELECTRICAL

CONNECTOR

M-21

MODULATOR

EXHAUST

PORT

M-22

MODULATOR

FIGURE 6 - MODULATORS

Summary of Contents for EC-16 ANTILOCK CONTROLLER

Page 1: ...tem helps improve vehicle traction during acceleration in adverse road conditions Integrated with antilock logic traction control monitors wheel speed information from the sensors during acceleration...

Page 2: ...22 MODULATORS QUICK RELEASE VALVE SERVICE BRAKE VALVE EC 16 CONTROLLER AT 1 OR AT 2 ANTILOCK TRACTION ASSEMBLY M 21 OR M 22 MODULATORS TANDEM REAR AXLE WHEEL SPEED SENSOR EXCITER WHEEL SPEED SENSOR EX...

Page 3: ...ntrol feature The 2 pin connector is linked to a traction solenoid which is located in the upper portion of the antilock traction relay valve assembly See Figure 3 MOUNTING The EC 16 controller is ava...

Page 4: ...3 ENGINE CONTROL SERIAL B C1 RIGHT FRONT MOD COMMON C2 TRACTION LAMP C3 AUXILIARY OUTPUT D1 RIGHT FRONT MOD HOLD D2 NOT USED D3 NOT USED E1 RIGHT FRONT MOD EXHAUST E2 NOT USED E3 WARNING LAMP F1 LEFT...

Page 5: ...s and the air brake system The EC 16 controller is able to simultaneously and independently control four individual modulator assemblies An antilock dash light and its electrical relay are connected t...

Page 6: ...OCK BRAKE APPLICATION During normal braking air pressure from the brake valve enters the control port of the service relay valve The service relay delivers air to and through the antilock modulator lo...

Page 7: ...sed the vehicle must be equipped with an electronically controlled engine throttle The torque limiting feature allows the EC 16 controller to reduce engine torque to a suitable level for the available...

Page 8: ...ATING YES NO Std ABS Front ABS Rear Traction Braking Left Right Left Right RF Sensor YES YES YES YES NO YES LF Sensor YES YES YES YES NO YES RM Sensor YES YES YES YES NO YES LM Sensor YES YES YES YES...

Page 9: ...rstand the recommended procedures Useonlythepropertoolsandobserve all precautions pertaining to use of those tools 4 If the work is being performed on the vehicle s air brake system or any auxiliary p...

Page 10: ...ins self test and diagnostic circuitry that continuously checks for proper operation of the entire antilock traction system including wiring continuity The EC 16 controller is programmed at the factor...

Page 11: ...hes ON to indicate a permanent or intermittent open or short circuit in the solenoids of one of the four M 21 modulators or the wiring connecting them to the system When indicating a problem with an M...

Page 12: ...ng is active if not then the display will go to the condition described in 6 No other LEDs will be on 6 The diagnostic display will return to its normal operational status Assuming no problems exist i...

Page 13: ...control differential braking 2 If the vehicle is to be configured with traction control it must have a traction control dash lamp and a traction control enable disable switch Both the lamp and switch...

Page 14: ...LL TROUBLESHOOTING BEGINS BY OBSERVING THE ANTILOCKAND TRACTION CONDITION LAMPS ON THE DASH All troubleshooting should begin by first performing the Initial Start Up Procedure and following the direct...

Page 15: ...ROUPON ONEFROMTHIS GROUPON NOTHINGON GO TOSECTIONV FLASHING GO TO SECTIONV ON NOT FLASHING GO TOSECTIONII DIAGNOSTIC DISPLAY QUICK REFERENCE This index is presented for the benefit of personnel experi...

Page 16: ...SENABLED USETHE UNDERDASHSWITCH RETEST 0 DIDTRACTIONCONTROL LAMPBLINKTHENGO OUT YES ISTRACTIONDASH LAMPILLUMINATED GOTOSECTIONXI TESTINGTRACTION CONTROLMODULATOR YES NO GOTOSECTIONX TESTING THETRACTIO...

Page 17: ...LAMP RELAY A3 GROUND A1 GROUND A2 GROUND REPAIRORREPLACEWIRE HARNESS REPLACERELAY RETESTFORBATTERY VOLTAGE SECONDTIMETO THISPOINT ISVOLTAGECORRECT REPEATTHE INITIAL START UPPROCEDURE WITHIGNITION ON M...

Page 18: ...PECTEC 16 CONTROLLERFOR PRESENCEOFILLUMINATED LEDsANDRECORD STARTHERE ARE ANY RED LEDs ILLUMINATED ISGREENLEDFLASHING EC 16 CONTROLLER DIAGNOSTIC DISPLAY GREEN VLT LED RED LEDs REPLACETHEEC 16 CONTROL...

Page 19: ...NTROLLERFOR PRESENCEOFILLUMINATEDLEDSANDRECORD STARTHERE GOTOSECTIONIV INSPECTION FORILLUMINATEDLEDs EC 16 CONTROLLER DIAGNOSTIC DISPLAY GOTOSECTIONV TESTINGFORPOWER TOTHEEC 16 CONTROLLER ISGREENVOLTL...

Page 20: ...IONINGLEDs RIGHT LEFTFRONT REAR GOTO SECTION VIA TESTINGTHE MODULATOR ANDTESTTHE APPROPRIATEMODULATOR YES USING THETWOPOSITIONINGLEDs RIGHT LEFTFRONT REAR GOTO SECTION VIIA TESTINGTHEWHEEL SPEEDSENSOR...

Page 21: ...RCONTINUITY REFERTO THEVEHICLESERVICEMANUALAND CHECKTHEBATTERYVOLTAGE REPAIRORREPLACEWIRINGAS NECESSARYAND RETEST REPEATTHE INITIALSTART UP PROCEDURE STARTHERE TURNIGNITIONOFF DISCONNECT30PIN CONNECTO...

Page 22: ...REAR MOD EXHAUST E1 LEFT REAR MOD HOLD A1 RIGHT REAR MOD COMMON C1 RIGHT REAR MOD EXHAUST B1 RIGHT REAR MOD HOLD 1 2 3 REPLACETHEEC 16 CONTROLLER GO TO SECTION IV INSPECTIONFOR ILLUMINATEDLEDs ANDRET...

Page 23: ...TESTEACHPINTOVEHICLEGROUNDANDNOTENO CONTINUITY REPLACETHEMODULATOR YES REPEATTHE INITIAL START UPPROCEDURE REPAIRORREPLACE MODU LATORWIREHARNESS GOTO SECTIONIV INSPECTIONFOR ILLUMINATEDLEDs ANDRETEST...

Page 24: ...NITIONOFFANDCHECKFOLLOWING A CHECK GAP BETWEENSPEEDSENSORANDEXCITERORTONE RING GAPFORBENDIX WS 20 SPEEDSENDERISBETWEEN0 015 INCHES IFSENSORGAPMUSTBEADJUSTED CHECKFORLOOSEOR WORNWHEELBEARINGSBEFORERE G...

Page 25: ...NITIONOFF REMOVECONNECTORFROMEC 16 CONTROLLER MEASURERESISTANCEBETWEENTHE APPROPRIATESPEEDSIGNAL ANDSIGNALRETURN RESISTANCEFORBENDIX WS 20 SENSORISBETWEEN 1500 2500OHMS REFERTO VEHICLEMANUALFORTHE RES...

Page 26: ...N CONNECTORTOTHEEC 16 CONTROLLER TURNIGNITIONON ANDCHECKFORVEHICLEPOWER AT THE LAMP RELAY COIL YES NO ISPOWERDETECTED REPLACETHERELAYAND REPEAT INITIALSTART UP PROCEDURE IS DASH LAMP ON SECONDTIME TOT...

Page 27: ...HEIGNITIONOFFANDINSPECT APPROPRIATEAXLEANDWHEELFOR PRESENCEOFANEXCITERORTONERING ANDSPEEDSENSOR CHECKSENSOR GAP DISTANCEBETWEENSPEED SENSORANDEXCITERRING AND BEARING END PLAY RE ADJUST AS NECESSARY WI...

Page 28: ...B A REPAIRORREPLACEWIRE HARNESSANDRETEST VEHICLEVOLTAGE DETECTED WITHIGNITIONOFF REMOVE30PIN CONNECTORFROMEC 16 CONTROLLER TURNIGNITIONONAND CHECKFORVEHICLEVOLTAGEAT TERMINALC2 REPLACETRACTIONDASHLAM...

Page 29: ...NON PASSMAGNET OVEREC 16 CONTROLLER RESET REPEAT INITIALSTART UP PROCEDURE YES RESISTANCECORRECT NO CONTINUITYTOGROUND D3 D2 DISCONNECT2PINCONNECTORATMODULATOR CHECKRESISTANCEOFCONNECTORHALFATTACHED T...

Page 30: ...OLMODULE REPAIRORREPLACE VEHICLEWIREHARNESS STARTHERE NO YES NO YES WIRECONTINUITYOK 30PINCONNECTOR B3 B2 1 2 3 K J H G F E D C B A CONNECTORATENGINE ELECTRONICCONTROL MODULE CHECKWIRECONTINUITYBETWEE...

Page 31: ...31...

Page 32: ...32 BW1726 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 6 2004 Printed in U S A...

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