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AMS4A040 PANEL USER MANUAL  Rev H  Nov 2006  

Page 34 of 39 

 

7.2.2 PROCEDURE: 

 

1. Transfer the new revision HEX file to the computers (C:\) root directory. 

 

2. Turn power on to the Hoistman’s panel. 

 

3. Connect your PC to the serial port at the rear of the panel. 

 

4. Open a Hyperterminal session.  Use the following settings: 

 
  

 

  Serial Port: COM1 
   Baud Rate: 57600 
   Data Bits: 8 
   Parity: None 
   Stop Bits: 1 
   Flow Control: None 

 

5. Set the switches on the CPU PCB to PROGRAM mode as follows: 

 

   1 - AWAY FROM CPU 
   2 

– AWAY FROM CPU 

   3 - TOWARD CPU 

 

6.Open the Hyperterminal connection and then press the keyboard ENTER key. 
The MicroController ROM Loader will respond with a banner and then a '>' 
prompt. 

 

7. Type an uppercase 'K' and the ROM Loader will Klean-erase the Flash. 

 

8. Type an uppercase 'L' and the ROM Loader will wait to Load a HEX file. 

 

9. Pull down the Hyperterminal TRANSFER menu and choose: Send Text File. 
The file browser will open, so ensure that the file filter is set to: 
  Files of type - All files (*.*) and then go to the C:\ root directory and choose the 
new revision HEX file to transfer. 

 

10. The ROM Loader will begin programming the Flash and will report a GOOD 
status for the duration of the programming procedure as follows: 

GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG

Summary of Contents for AMS4A040

Page 1: ...AMS4A040 TABLE OF CONTENTS SECTION DESCRIPTION 1 0 GENERAL DESCRIPTION 2 0 DETAILED DESCRIPTION OF FEATURES 3 0 MENU OPERATING INSTRUCTIONS OPEN HOLE MODE 4 0 MENU OPERATING INSTRUCTIONS CASED HOLE M...

Page 2: ...o the data as necessary Depth is displayed from data provided from an encoder mounted on a measuring device The encoder quadrature pulses are passed through to the acquisition system The tension data...

Page 3: ...ct closure is provided for winch shutdown Zero Depth button sets depth to 0 Depressing button again resets depth to previous setting Only works when line speed is zero Approaching surface alarm Depth...

Page 4: ...decreases to keep it from pegging out Differential tension provides a delta tension reading The meter will slowly reset itself to 0 so the reset switch is not necessary 2 1 3 METER RESET SWITCH This s...

Page 5: ...ctions It is used to change the depth setting in either an up or down direction The winch must be stopped before the depth can be set In menu mode see section 3 0 the switch is used to set menu parame...

Page 6: ...in A is positive pin B is negative 2 2 2 OVER TENSION CONTACT This connector provides a connection to the overtension circuit relay When an overtension condition is active the two pins are connected t...

Page 7: ...HOLE MODE AM5K FOCUS J4 off Rev D or earlier PC board J4 on Rev E PC board J5 on FOCUS mode J5 off AM5K standalone mode J1 and J2 are only in affect when J5 is off 2 3 3 PROCESSOR REBOOT In the event...

Page 8: ...to cycle through all the available parameters When the value you want to select is displayed press the MENU button ACCEPT will then be displayed Press for yes for no Following is a listing of all the...

Page 9: ...ircumference This value is set to the circumference of the measuring wheel to ensure the depth is measured correctly Default value is 2 0 ft 3 2 TEN ALARM Functionality When preset tension value is re...

Page 10: ...elected can be adjusted Default Values 7 32 2000 9 32 3000 5 16 3500 3 8 3500 7 16 3500 15 32 3500 SLAM 3500 S SLAM 3500 Note The RESET or Approaching Surface button needs to be depressed before the w...

Page 11: ...be activated Note The RESET or Approaching Surface button needs to be depressed before the winch shutdown relay will de energize 3 6 DEPTH ADJUST Shim Functionality The shim amount selected will auto...

Page 12: ...ars the last mark setting Default value is 5 3 9 MMD DETECT Functionality If STRONG is selected only marks greater than 4 gauss will be detected If ALL is detected any mark stronger than 3 gauss will...

Page 13: ...played on the DEPTH display The selection can be toggled through any combination of English or Metric units The selection will be displayed on the TENSION display The ENGLISH green LED display will be...

Page 14: ...displayed on the TENSION display CASE Encoder output 256 pulses per foot Tension 1 5vdc 20 000 lbs HOIST Encoder output 600 pulses per foot Tension 5vdc 10 000 lbs Note Use the 4 20ma output signal fo...

Page 15: ...g set Selection Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected see menu option 2 can be adjusted Default Values 7 32 1500 9 32 2400 5 16 2...

Page 16: ...display as it is being set Selection Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected can be adjusted Note The RESET or Approaching Surface...

Page 17: ...sand Factory default value is 0 4 9 ENCODER Functionality The value selected will automatically be used as the encoder input pulses per revolution PPR setting Procedure Use switch to set the ENCODER P...

Page 18: ...isition system 5 5 Set line size to match cable size installed in head refer to section 3 5 6 Set Tension Alarm and the Tension Shutdown values 5 7 Set depth adjust value 5 8 Install cable in measurin...

Page 19: ...AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 19 of 39 6 0 DRAWINGS AND PARTS LISTS 6 1 Main Processor Board...

Page 20: ...AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 20 of 39 6 1 1 ENCODER AND MMD INPUTS...

Page 21: ...AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 21 of 39 6 1 2 ENCODER OUTPUT AND COM PORT I O...

Page 22: ...AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 22 of 39 6 1 3 LOAD PIN AND TENSION I O...

Page 23: ...AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 23 of 39 6 1 4 JUMPERS BUTTONS...

Page 24: ...AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 24 of 39 6 1 5 POWER SUPPLIES...

Page 25: ...side of SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 ENGLISH SW 10 P4 6 ZERO DIFF TENSION GRY SW4 N O P4 7 TEN TEST SW5 N O P4 8 ZERO CAL BRN SW6 N O P4 9 CANCEL DEPTH ALARM BLU SW10 N O P4 10 ZERO DEPTH VIO SW9 N...

Page 26: ...RS485 TX BLK J3 9 J4 9 RS485 TX 2 WIRES P7 3 RS485RX GRN J3 5 J4 5 RS485 RX 2 WIRES P7 4 RS485RX BLU J3 4 J4 4 RS485 RX 2 WIRES P7 7 COM2 TXD ORG D1 5 D2 5 D3 5 D4 5 DISPLAY DATA FOUR WIRES CONNECTED...

Page 27: ...16 Encoder input P9 11 ENCODER 1A ORA J2 3 Encoder input P9 12 ENCODER 1A RED J2 15 Encoder input P10 ENCODER 2 12 PIN P10 1 DCM BLK J2 17 Encoder Ground P10 5 ENCODER PWR TO FUSE YEL NO CONNEC T FUSE...

Page 28: ...UT D3 6 5V OUT RED D3 4 POWER OUT D4 DISPLAY LINE SPEED FUSE BOARD P1 1 SW1 ON OFF 12V BATT RED SW1 COM P1 4 ENCODER1 PWR FUSED J2 2 P1 5 MMD PWR 15 FUSED RED J2 11 P1 8 ENCODER2 PWR FUSED J2 5 P1 11...

Page 29: ...AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 29 of 39 6 3 FUSE BOARD AND POWER WIRING Refer to 5 2 for wirelist...

Page 30: ...VDC IN J1 B 12 24 VDC GROUND J2 2 ENCODER1 PWR FUSED ENCODER1 PWR FUSED J2 3 ENCODER 1A ENCODER INPUT J2 5 ENCODER2 PWR FUSED ENCODER2 PWR FUSED J2 4 ENCODER 1B ENCODER INPUT J2 6 ENCODER 2A ENCODER I...

Page 31: ...RX 2 WIRES J4 6 RTS OUT J4 7 RTS OUT J4 8 RS485 TX RS485 TX 2 WIRES J4 9 RS485 TX RS485 TX 2 WIRES J5 2 PHASE 1A QUADRATURE OUT PHASE A J5 3 PHASE 1B QUADRATURE OUT PHASE B J5 8 4 to 20 MA OUT 4 TO 20...

Page 32: ...2 POWER ON OFF 10 AMS4P018 SWITCH MPA 106F ALCO PUSH MOM 5 MENU T ZERO T TEST D ZERO METER RESET 11 AMS4P044 SWITCH TOGGLE DPDT MOM OFF MOM 1 12 AMS4P021 SWITCH CAPS ALCO C 22 BLACK 3 T ZERO D ZERO ME...

Page 33: ...nstallation After new software is installed make sure and reboot the panel by turning off the panel depressing the T ZERO and T TEST buttons simultaneously then turn the power back on while the button...

Page 34: ...se K and the ROM Loader will Klean erase the Flash 8 Type an uppercase L and the ROM Loader will wait to Load a HEX file 9 Pull down the Hyperterminal TRANSFER menu and choose Send Text File The file...

Page 35: ...GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG 11 After the ROM Loader is finished programming the Flash se...

Page 36: ...Nov 2006 Page 36 of 39 8 0 CABLE DIAGRAMS 8 1 AMS7A022 CABLE ASSEMBLY DC POWER IN A B Kerr p n Description Qty AMS7P061 CABLE 16 2 SJ CORD BELDEN 8472 5 FT AMS7P044 CONN MS3106E 14S 9S 1 EA AMS7P063...

Page 37: ...AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 37 of 39 8 2 LOGGING UNIT INTERFACE CABLE HARNESS AMS4A187...

Page 38: ...AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 38 of 39 9 0 CE TEST CERTIFICATE...

Page 39: ...AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 39 of 39...

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