Belshaw Brothers Thermoglaze TG 50 Operator'S Manual Download Page 61

Page: 61 / 64

November 1999

COUNTER TOP IMPINGER

BACK – 1300 SERIES

LETTER

P/N

DESCRIPTION

Color Coded on The Cold Zone

369418

Heating Element - 208V Red

369419

Heating Element - 240V Blue

369450

Heating Element - 220V Yellow

369455

Heating Element - 200V Orange

369456

Heating Element - 380V Violet

370105

Heating Element - 400V 1 PH Brown

369457

Heating Element - 415V Green

369475

Heating Element - 200V 3 PH Orange

369476

Heating Element - 380V 3 PH Violet

370104

Heating Element - 400V 3 PH Brown

369477

Heating Element - 415V 3 PH Green

369409

Main Fan

369408

Air Pump

369440

Nut, S/S ¼ - 20

369192

Capacitor

369457

Nut, 10-32

370041

Duct Assy

370020

Motor Cover Assy

370102

Bottom Cap, Flue Duct

369453

Flue Duct Assembly

369423

Motor, Main Fan S/N 3002137 & Below – All 1301-4,1302-4

369485

Motor, Main Fan 60 Hz S/N 3002168 & Above

370179

Motor, Main Fan 50 Hz – Models 1304-4,1305-4,1308-4

369480

Motor, Main Fan 50 Hz S/n 3002168 & Above

369940

Motor Mount

370093

Motor Plate Assy

369474

Insulation, Air Pump Panel

369936

Plenum Barrier Panel

369473

Insulation, Plenum Panel

369935

Cover Plate, Plenum

369470

Insulation Seal

369497

Bracket, Thermostat, Left Side

369496

Bracket, Thermostat, Right Side

369459

Motor Cover Assy

Summary of Contents for Thermoglaze TG 50

Page 1: ...50 Operator s Manual For Serial Number W04060001 on Belshaw Bros Inc 1750 22nd Avenue South Seattle WA 98144 4590 Phone 206 322 5474 Fax 206 322 5425 Toll Free 1 800 578 2547 Email service belshaw com...

Page 2: ......

Page 3: ...nsit and account for the number of crates EQUIPMENT RECORD Please provide the information below when you correspond with us about your machine Purchased by ____________________________________________...

Page 4: ......

Page 5: ...WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN iii Contents 1 Unloading and Uncrating 1 2 Identification 2 3 Installation 4 4 Assembly 5 5 Operation 8 6 Cleaning 9 7 Maintenanc...

Page 6: ...lly before operating the equipment A thorough understanding of how to install maintain and safely operate the Thermoglaze will prevent production delays and injuries Prior operation of the equipment b...

Page 7: ...sembled Roll the Thermoglaze unit carefully off the skid and move it near the area where it will be assembled Do not connect the Thermoglaze or the Thermolizer to electrical power before completing th...

Page 8: ...415 240 Location C LF Oper D RB Oper C CE Export T LB Oper SPL w D Domestic Nema thermolizer cabinet B Export Non CE W Domestic Pin Sleeve E Aust NZ Note TG 50 is RF LB Operate only without Thermolize...

Page 9: ...25 GT 208 60 1 D SPL TJ 2013 TJ 4002 Optional Line Items SL200 0004 Glazing Screen 17 x 25 TG 50 TJ 0001 Glazing Screen 12 x 17 TG 25 TJ 1012 Front Shield Kit TG 25 SK 1257 Spare Parts Kit TG 50 inclu...

Page 10: ...oglaze The Thermoglaze unit TG50 comes standard with a Hubbel 360P6W plug that needs a 360C6W socket or equivalent for electrical current Thermoglaze must be electrically grounded and connected in com...

Page 11: ...he Thermoglaze to finish assembly the glaze trough and the heat shield First the Glaze trough slips into the 2 holes on either side of the drain tray with the waterfall headed toward the oven See figu...

Page 12: ...22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 6 MN 1716EN Thermoglaze 50 Figure 4 2 Infeed Left hand view Figure 4 3 Swing away glaze trough Optional Figure 4 4 Right Hand View Trans...

Page 13: ...5425 Thermoglaze 50 MN 1716EN 7 Figure 4 5 Control Panel View The Thermoglaze system consists of a Thermoglaze unit and the Thermolizer They are placed in unison in the area located for the productio...

Page 14: ...ter the donuts have been in the Thermolizer for at least 20 minutes 60 minutes for filled product turn on glazer using the on switch located on the main control panel After the donuts are thawed place...

Page 15: ...leaning Instructions Disassembly 1 Allow the Thermoglaze to completely cool All material must under 130 2 Pump the unused glaze back into a bucket 3 Disconnect the TG from power 4 Remove the glaze tro...

Page 16: ...ough the outfeed end of the oven 10 Turn the end cover latches counterclockwise 11 Remove the end covers 12 Lift up on the outfeed upper finger housing and slide it to the rear of the oven disengaging...

Page 17: ...15 Lift up on the outfeed lower finger assembly and remove it 16 Lift up on the infeed upper finger assembly 17 Slide the infeed upper finger assembly to the rear of the oven 18 Remove the infeed upp...

Page 18: ...716EN Thermoglaze 50 21 Remove the upper air duct panel 22 Lift up on the outside end of the lower air duct panel 23 Remove the lower air duct panel 24 Remove the oven crumb tray 25 Oven with all part...

Page 19: ...Fax 206 322 5425 Thermoglaze 50 MN 1716EN 13 27 Remove the finger cover 28 Remove the columnating plate 29 Loosen the lower glaze hose clamp 30 Remove the lower glaze hose clamp and gasket 31 Remove t...

Page 20: ...rmoglaze 50 33 Remove the glaze reservoir and hose 34 Remove the drip pan 35 Remove unscrew the 4 glaze pump cover wing nuts 36 Remove the glaze pump cover and O ring 37 Remove the glaze pump body 38...

Page 21: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 15 39 Remove the pump body and impellers 40 Remove the impellers from the pump body...

Page 22: ...o not hose spray down any part of this machine 6 Glaze pump body and parts CAUTION Failure to properly clean or lubricate glaze pump may cause damage to the pump gear impellors Assembly NOTE Lubricate...

Page 23: ...206 322 5425 Thermoglaze 50 MN 1716EN 17 5 Install the 4 wing nuts finger tight 6 Set the upper gasket on top of the glaze pump 7 Install the drip pan and glaze reservoir 8 Install the upper clamp 9 I...

Page 24: ...6EN Thermoglaze 50 11 Install the finger covers 12 Install the oven crumb tray 13 Install the lower air duct panel 14 Install the upper air panel assembly 15 Install the lower infeed finger assembly 1...

Page 25: ...on the brackets 18 Install the lower outfeed finger assembly 19 Install the upper outfeed finger assembly 20 Install the infeed end cover by lining up the slots at the bottom of the end cover with the...

Page 26: ...22 5425 20 MN 1716EN Thermoglaze 50 23 Pull the drive coupling back and line it up with the conveyor drive shaft 24 Install the glaze reservoir cover 25 Glaze reservoir installed 26 Install the glaze...

Page 27: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 21 29 Slide the heat shield over the oven...

Page 28: ...nce By keeping the system clean the equipment will last for years The only maintenance that is required is the following When cleaning the donut system check all rubber gaskets for wear and replace wh...

Page 29: ...chine The voltage phase and hertz cycle of the machine This information can be found on the small rectangular data tag plate CAUTION If you perform repairs yourself or have them performed by anyone ot...

Page 30: ...Push the black circuit breaker reset at bottom of oven control panel GLAZER WILL NOT PUMP GLAZE Glazer motor is not running Check to make sure the motor is running See Pump Motor Will Not Run Glazer...

Page 31: ...faulty Make sure the power cord is fully plugged in to a proper power source The circuit breaker has been tripped 1 Disconnect from power 2 Open electrical enclosure 3 Reset circuit breaker 4 Close e...

Page 32: ...he oven With the oven in operation time the leading edge of the screen as it enters the oven until the leading edge just leaves the exit end of the oven Adjust the potentiometer until the desired time...

Page 33: ...Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 27 Appendix 9 Final Assembly Drawing TNG 2011 Parts Diagrams TNGG 1008 TNGG 0526 TNGG 1009 TNGV 2004 Wiring Diagram TNG 4008 Maintenance Ap...

Page 34: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 28 MN 1716EN Thermoglaze 50 TNG 2011 THERMOGLAZE ASSEMBLY...

Page 35: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 29 TNG 2011 THERMOGLAZE ASSEMBLY...

Page 36: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 30 MN 1716EN Thermoglaze 50 TNG 2011 THERMOGLAZE ASSEMBLY...

Page 37: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 31 TNG 2011 THERMOGLAZE ASSEMBLY...

Page 38: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 32 MN 1716EN Thermoglaze 50 TNG 2011 THERMOGLAZE ASSEMBLY...

Page 39: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 33...

Page 40: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 34 MN 1716EN Thermoglaze 50...

Page 41: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 35...

Page 42: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 36 MN 1716EN Thermoglaze 50...

Page 43: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 37...

Page 44: ...58 LG 2 EA GL100 0116 GLAZE TUBE CLAMP 4 EA GL100 0171 GASKET 1 EA HG18 0031 4 CASTER 4 1 EA HG18 0031B 4 CASTER W BRAKE 4 1 EA TNGG 0034C DRIVE GEAR 1 EA TNGG 0034D LAY GEAR 4 EA TNGG 0034M WING NUTS...

Page 45: ...oven fan switch is closed replace the 20 minute timer Main Fan Relay Check continuity of coil Check for power to relay coil Visually check for contact pull in and contact condition Check for voltage a...

Page 46: ...pot leads Reading should be 1 K ohms Place meter leads across the blue and purple pot leads and rotate knob from high to low Repeat on green and purple leads Check for even rise and fall of ohms read...

Page 47: ...utput at terminals A and A If there is AC voltage input but no D C voltage output replace conveyor control board Conveyor Gear Motor If there is D C voltage output from the conveyor control but the mo...

Page 48: ...nveyor Gear Motor If D C voltage is present at J2 and J3 and the motor does not run first check the mini breaker 7Amp Check the leads to the motor for evidence of any shorts or opens and each lead to...

Page 49: ...sen set screws on control knob and remove knob 5 Remove retaining nut from potentiometer shaft and remove pot 6 Reassemble in reverse order and check operation recalibrate if needed POTENTIOMETER TEMP...

Page 50: ...l box cover 2 Remove two 2 wires 3 Remove air tube note location 4 Remove four 4 screws and replace air switch 5 Reassemble in reverse order and check operation NOTE Make sure to use rubber grommets w...

Page 51: ...ORMER CONVEYOR 1 Remove control box cover 2 Disconnect wires from primary and secondary of transformer Mark wires for reinstallation 23 blue 208V connection 24 red 240V connection NOTE Wire nut one no...

Page 52: ...nveyor running at maximum speed adjust max pot on board to 21 5 to 22 VDC 4 With conveyor running at minimum speed adjust min pot on board to 3 to 4 VDC 5 Check conveyor belt timing leading edge in to...

Page 53: ...and calibrate the temperature control board Adjust the top potentiometer only see diagram Pg D5 so the unit cycles at 500 F 10 F 490 F 510 F 6 Turn the temperature control knob to 550 F and verify tha...

Page 54: ...check operation OVEN BACK ASSEMBLY 1 Remove six 6 acorn nuts and remove motor cover 2 Disconnect all wiring from motor and heating element 3 Remove four 4 nuts holding oven back and remove oven back...

Page 55: ...Temperature The following chart lists the thermocouple millivolt readings from 200 F to 600 F O V E N T E M P E R A T U R E 200 F 250 F 300 F 325 F 350 F 400 F 425 F 450 F 500 F 550 F 600 F 90 F 3 26...

Page 56: ...ent leads and mark wires for reinstallation 3 Remove four 4 acorn nuts holding oven back assembly and remove 4 Remove main fan Note location approximately 3 16 from back wall on motor shaft 5 Remove h...

Page 57: ...953 Flat Washer S S Q 369460 Compression Spring R 369410 Coupling Sleeve S 370106 Flat Washer 156 x 430 T 350259 Screw THMS 6 32 x 3 8 U 369413 Drive Key V 369373 Receptacle Snap In W 369461 Leg 4 X 3...

Page 58: ...November 1999 44 COUNTER TOP IMPINGER GENERAL 1300 SERIES PARTS BLOW UP...

Page 59: ...c Temperature Control S N 3000481 Above K 369129 Fuse Holder Model 1300 1301 1302 1307 L 369424 Conveyor Drive Motor S N 3000480 Below 369923 Conveyor Motor Assy Models 1301 5 1302 5 1304 5 1308 5 369...

Page 60: ...November 1999 46 COUNTER TOP IMPINGER CONTROL COMPARTMENT 1300 SERIES BLOW UP...

Page 61: ...n B 369409 Main Fan C 369408 Air Pump D 369440 Nut S S 20 E 369192 Capacitor F 369457 Nut 10 32 G 370041 Duct Assy H 370020 Motor Cover Assy I 370102 Bottom Cap Flue Duct J 369453 Flue Duct Assembly K...

Page 62: ...November 1999 48 COUNTER TOP IMPINGER BACK 1300 SERIES BLOW UP...

Page 63: ...Length A 369462 Idler Axle B 369515 Drive Sprocket C 369516 Conveyor Bearing D 369463 Drive Axle E 369471 Roll Pin 5 32 x 7 8 F 1343 Entry Shelf 12 1344 Entry Shelf 4 G 369412 Conveyor Splice Clip H 3...

Page 64: ...e Sprocket C 369516 Conveyor Bearing D 369463 Drive Axle E 369471 Roll Pin 5 32 x 7 8 F 369943 Conveyor Frame Extended G 369412 Conveyor Splice Clip H 369481 Conveyor Belting Extended Conveyor 370185...

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Belshaw Brothers Thermoglaze TG 50, Operator'S Manual

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