Bellfires Derby Large Tunnel 3 CF Installation Manual Download Page 3

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Bell

ﬁ res

Installation instructions

CONTENTS

Page

IMPORTANT SAFETY INSTRUCTIONS ..........................................................

CODE APPROVAL ...................................................................................

PRE INSTALLATION INSTRUCTIONS ............................................................

GENERAL ................................................................................................

CONCENTRIC FLUE SYSTEMS .............................................................

INCLUDED WITH THE APPLIANCE ........................................................

OPTIONS AND ACCESSORIES ..............................................................

CLEARANCES .................................................................................................

VENT INSTALLATION ......................................................................................

POSITIONING THE APPLIANCE .....................................................................

GAS LINE INSTALLATION ...............................................................................

BUILDING IN THE APPLIANCE .......................................................................

PLACING OF CERAMIC LOG SET ..................................................................

MOUNTING OF FLUE GAS RESTRICTION PLATE ........................................

ANNUAL MAINTENANCE ................................................................................

FAULTS .............................................................................................................

POSSIBLE REASONS .............................................................................

SAFETY MEASURES IN THE APPLIANCE .............................................

DISMANTLING / ASSEMBLING OF THE GLASS ............................................

DIAGRAM ELECTRICITY AND GAS ................................................................

DIMENSIONS ...................................................................................................

OPERATING UNIT ............................................................................................

TECHNICAL DETAILS ............................... ......................................................

REPLACEMENT PART LIST .............................................................................

PROPANE CONVERSION KIT .........................................................................

WARRANTY TERMS ........................................................................................

Summary of Contents for Derby Large Tunnel 3 CF

Page 1: ...formed by a quali ed installer service agency or the gas supplier WARNING If the information in these instructions are not followed exactly a re or explosion may result causing property damage persona...

Page 2: ......

Page 3: ...TALLATION 16 POSITIONING THE APPLIANCE 28 GAS LINE INSTALLATION 35 BUILDING IN THE APPLIANCE 40 PLACING OF CERAMIC LOG SET 41 MOUNTING OF FLUE GAS RESTRICTION PLATE 45 ANNUAL MAINTENANCE 47 FAULTS 48...

Page 4: ...4 Bell res Installation instructions...

Page 5: ...iance Toddlers young children and others may be susceptible to accidental contact burns The remote control handset should be kept out of reach of children A physical barrier is recommended if there ar...

Page 6: ...performed by a quali ed installer service agency or gas supplier 11 DO NOT operate the appliance with glass removed cracked or broken 12 DO NOT use abrasive cleaners on the panels DO NOT attempt to c...

Page 7: ...harm when the door opens due to an over pressure always maintain a minimum distance of 8 inch 20 cm to the appliance when igniting and when burning If an over pressure situation occurs the appliance s...

Page 8: ...ed by the perforation pattern in the burner cover See Chapter DIAGRAM ELECTRICITY AND GAS and the Operating Manual The appliance is factory set to the correct nominal heat input The pilot light is set...

Page 9: ...nvection casing for around and above the appliance two exible aluminium pipes and two built in convection vents This enables hot air to be circulated into the room If required two additional convector...

Page 10: ...LUDED WITH THE APPLIANCE N B If any part is missing please contact your dealer Set documentation Instructions for use Installation instructions Attributes Ceramic log set Hook for opening the frame an...

Page 11: ...box 5 3 x 5 3 135 x 135 mm 309872 2x Convection exit grid white 5 7 x 5 7 145 x 145 mm 309730 2x Collar adaptor 5 125 mm 304040 4x Hose clamp 5 125 mm 329874 Set carrying brackets 2 pieces 3 Barrier...

Page 12: ...to protect the wall Do not use breglass or Rockwool or any other sort of insulating material These emit a pungent odour This is considered extremely unpleasant They may also cause discolouring of the...

Page 13: ...nsulation plate Minimum clearances as shown in gure 2 must be maintained RPEXVWLEOH PDWHULDO 0DWqULHO FRPEXVWLEOHV QVXODWLRQ ERDUG 3DQQHDX G LVRODWLRQ SSOLDQFH SSDUHLO 1RQ FRPEXVWLEOH PDWHULDO 0DWqULH...

Page 14: ...l clearances Any mantel piece made of combustible material should be placed at least 2 from the side and top of the replace opening Minimum mantel clearances are shown in gure 3 to 5 Table 1 Suitable...

Page 15: ...e 5 Side mantel clearances Min 10 non combustible material Top of replace opening Depth of mantel inch Side view Heigth of mantel inch Glass front appliance Min 3 non combustible material Side of repl...

Page 16: ...and 10 000 Btuh 3 kW and 100 000 Btuh 30 kW 36 50 000 Btuh 15 kW 12 in 91 cm for appliances in 30 cm for appliances 100 000 Btuh 30 kW 50 000 Btuh 15 kW C Clearance to permanent 3 ft 91 cm 3 ft 91 cm...

Page 17: ...15 kW 12 in 91 cm for appliances in 30 cm for appliances 100 000 Btuh 30 kW 50 000 Btuh 15 kW K Clearance to a mechani 6 ft 1 83 m 3 ft 91 cm above if within cal air supply inlet 10 ft 3 m horizontal...

Page 18: ...6DVA 06 9 9 Pipe Length 46DVA 09 10 12 Pipe Length 46DVA 12 11 18 Pipe Length 46DVA 18 12 24 Pipe Length 46DVA 24 13 36 Pipe Length 46DVA 36 14 48 Pipe Length 46DVA 48 15 60 Pipe Length 46DVA 60 16 8...

Page 19: ...res Installation instructions VENT INSTALLATION Item no Description DuraVent Part no 34 Bell res Adapter 130 mm 200 mm Bell res 46DVA ADB 4 x 6 5 8 DirectVent Pro 35 Flex liner 4 4DFA 25 36 Connector...

Page 20: ...9 9 Pipe Length 58DVA 09 110 12 Pipe Length 58DVA 12 111 18 Pipe Length 58DVA 18 112 24 Pipe Length 58DVA 24 113 36 Pipe Length 58DVA 36 114 48 Pipe Length 58DVA 48 115 60 Pipe Length 58DVA 60 116 8 P...

Page 21: ...134 Reducer 5 x 8 to 4 x 6 5 8 58DVA J 135 Bell res Adapter 130mm 200mm Bell res 58DVA ADB 5 x 8 DirectVent Pro 136 Wall strap 58DVA WS CONCENTRIC FLUE SYSTEM IMPORTANT Due to the high temperature of...

Page 22: ...ATION RIGID CONCENTRIC FLUE 4 6 SYSTEM CONNECTION POSSIBILITIES Appliance Concentric ue connection 5 8 Assemble restriction plate Appliance Distance Y Concentric connection min max on appliance is 5 8...

Page 23: ...st 2 to 1 ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION VENT INSTALLATION Item descriptions see Vent Installation Assemble restriction plate Appliance Distance Y1 Distance X Distance Y1...

Page 24: ...ROOF OR WALL TERMINATION FLEXIBLE CONCENTRIC FLUE 4 6 SYSTEM CONNECTION POSSIBILITIES VENT INSTALLATION Appliance Concentric ue connection 5 8 Assemble restriction plate Appliance Distance Y Concentr...

Page 25: ...TERMINATION VENT INSTALLATION Y1 Y2 Y3 X 2 1 Vertical to horizontal ratio or 45 upwards is always at least 2 to 1 Assemble restriction plate Appliance Distance Y1 Distance X Distance Y1 Y2 Y3 Concentr...

Page 26: ...max appliance is 5 8 0 18 0 18 18 36 0 18 0 0 5 m 0 0 5 m 0 5 1 0 m 0 0 5 m 18 36 0 18 0 18 0 18 Derby 0 5 1 0 m 0 0 5 m 0 0 5 m 0 0 5 m Large Tunnel 3 36 108 0 36 18 72 0 18 1 0 3 0 m 0 1 0 m 0 5 2...

Page 27: ...ntric ue connection 5 8 RIGID CONCENTRIC FLUE 5 8 SYSTEM CONNECTION POSSIBILITIES and with wall outlet 5 8 Item descriptions see Vent Installation Assemble restriction plate Appliance Distance Y Dista...

Page 28: ...of insulating material These emit a pungent odour This is considered extremely unpleasant They may also cause discolouring of the column Flammable materials such as curtains should not be placed in t...

Page 29: ...29 Bell res Installation instructions The appliance can be easily installed using a set of carrying brackets accessory After installing remove carrying brackets POSITIONING THE APPLIANCE...

Page 30: ...ustable feet 1 Inlet opening appliance convection air 2 Inlet opening grate chimney breast convection air 3 Natural convection in the chimney breast 4 Outlet opening grate chimney breast natural conve...

Page 31: ...ection package 1 Inlet opening appliance convection air 2 Inlet opening grate chimney breast convection air 3 Natural convection in the chimney breast 4 Outlet opening grate chimney breast convection...

Page 32: ...ctive covers in the corners of the oor of the combustion chamber The oor of the combustion chamber can be reached after the window and the grill around the burner have been removed see Chapter DISMANT...

Page 33: ...on instructions POSITIONING THE APPLIANCE Adjustable feet seen from the bottom Adjust height with Allenkey no 5 of the appliance Press the 4 protecting covers back into the oor Position 4 protecting c...

Page 34: ...in chapter CLEARANCES Use only the speci ed insulation plates Attach the appliance to the rear wall with 2 wedge bolts Use the adjustable mounting brackets at the side of the appliance for this POSITI...

Page 35: ...m from the appliance The burner gas regulator block and receiver have been fully factory assembled Disconnect the bracket with the gas regulator block and receiver from the appliance Carefully move th...

Page 36: ...r for the purchase of CSA design certi ed equipment shutoff valve The gas regulator block is equipped with a screw type pressure test point inlet pressure tap in gure 17 Therefore it is not necessary...

Page 37: ...subjected to any test pressures exceeding psi 3 45 kPa 34 5 mbar Isolate or disconnect this and any other gas appliance control from the gas line when pressure testing After connection of the gas sup...

Page 38: ...or to the front burner Gas connection for gas valve to the rear burner Thermocouple interrupter connection Adjustment Screw Minimum Burner pressure Pilot light connection Figure 17 Gas regulator block...

Page 39: ...urrent OUT connection yellow Piezo cable connection RESET button AUX Electrical connection for gas valve rear burner TC SW Thermocouple voltage current IN connection red 6 VDC Adapter connection optio...

Page 40: ...Do not use masking tape on the appliance when installing and plastering Tape can damage the nish of the hearth Connect up the convection package if applicable The optional mantle iron is intended for...

Page 41: ...usly checked and the quantities adapted to the appliance Replacement parts including the ceramic mat are available from your dealer Fitting may only be carried out by a quali ed person Ceramic log set...

Page 42: ...urner 0 62 in 16 mm Embers and vermiculite must not be placed next to the pilot light burner PLACING OF CERAMIC LOG SET 4 Place the ceramic logs on the burner as shown in gure 20 and gure 21 Natural g...

Page 43: ...43 Bell res Installation instructions PLACING OF CERAMIC LOG SET Logs Log no u Log no v Log no w Log no x Log no y Log no z Log no Log no...

Page 44: ...CF Position natural gas burner Figure 21 Log set Derby Large Tunnel 3 CF Position propane burner Keep the burner ori ces unblocked Keep the burner ori ces unblocked Embers must not be placed next to...

Page 45: ...hape of the concentric ue system and the chimney construction you should if indicated t a restriction plate with a certain width B into the ceiling of the combustion chamber To do this see the set up...

Page 46: ...ecome more yellow When all ames are yellow the gas re has reached the correct temperature THE GAS FIRE IS NOW READY FOR USE The following restriction plates are supplied MOUNTING OF FLUE GAS RESTRICTI...

Page 47: ...nst the pilot light burner Make sure that the pilot ame can burn at all times freely over the main burner Only in this way is proper ignition of the main burner ensured Ignoring these directions could...

Page 48: ...rty electrical contacts in the thermo electrical system for example the thermocouple connection Batteries in receiver or remote control are at SAFETY MEASURES IN THE APPLIANCE Thermo electric pilot li...

Page 49: ...ING OF THE GLASS WARNING Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or quali ed service person Derby Large Tunnel 3 U...

Page 50: ...right from the studs on the frame Note When loosening the frame and after it has been loosened sup port it with your hand to prevent it falling forward Detail of the stud right Place paperboard on th...

Page 51: ...ully tilt the frame and the window Take hold of the frame and the glass forwards clamped together and pull these Note Frame and window are upwards two separate parts Dismantle the safety strip from th...

Page 52: ...frame is properly positioned underneath in the 2 holes of the front Check whether the frame is placed in the middle of the front Check whether the safety strip is securely fastened to the top of the f...

Page 53: ...Pilot light gas pipe Thermocouple interruptor 8 Wire connecting cable Gas pipe Front burner Gas valve Rear burner AC power adapter 110 VAC option Button RESET Receiver with battery compartment for 4 A...

Page 54: ...54 Bell res Installation instructions DIMENSIONS DERBY LARGE TUNNEL 3 Floating Frame...

Page 55: ...55 Bell res Installation instructions DIMENSIONS DERBY LARGE TUNNEL 3 Floating Frame Fitted with the options Convection casing High adjustable feet optional extended adjustable feet max 13 inch...

Page 56: ...56 Bell res Installation instructions OPERATING UNIT Dimensions in mm s...

Page 57: ...u hr 7 200 6 800 Supply pressure in w c 7 0 11 0 kPa 1 74 2 74 Manifold pressure maximum hot in w c 5 20 10 8 kPa 1 30 2 69 Manifold pressure maximum cold in w c 5 10 10 8 kPa 1 26 2 69 Manifold press...

Page 58: ...egulator block GV 60 M10 Thermocouple connection 8 302122 3 8 male x 12 Compression tting 9 302084 Nut 8 mm for burner supply GV 60 for front burner 10 302089 Olive 8 mm for burner supply GV 60 for fr...

Page 59: ...ilot light nut 4 mm steel 34 322552 Pilot light pipe 4 mm L 1500 mm Flexible Stainless steel 35 325750 Burner pipe 8 mm L 1500 mm Flexible Stainless steel 10 kW front burner 36 325750 Burner pipe 8 mm...

Page 60: ...es Appliance Log set Set Log no Art no L 332262 Derby Large Tunnel 3 1 331357 1x 2 331358 1x 3 331359 1x 4 331360 1x 6 331362 1x 7 331363 8 331364 1x 5 331361 1x 3 pieces xxxxxx 1x Bag 125 gr 301863 3...

Page 61: ...m natural gas to propane WARNING This conversion kit shall be installed by a quali ed service agency in accordance with the manufacturer s instructions and all applicable codes and requirements of the...

Page 62: ...onditions 2 1 Should you wish to claim under the warranty please contact your Bell res dealer 2 2 Complaints should be reported as quickly as possible after they have manifested themselves 2 3 Complai...

Page 63: ...nterior of the combustion chamber a similar guarantee is given until after the rst burning Article 6 Liability 6 1 A claim granted by Interfocos B V under this warranty does not automatically imply th...

Page 64: ...ll res dealer NATIONAL ENERGY EQUIPMENT INC 1850 DERRY ROAD EAST MISSISSAUGA ONTARIO L5S 1Y6 CANADA PHONE NUMBER 905 564 2422 FAX NUMBER 905 564 9490 TOLL FREE NUMBER 866 574 5100 www nee ca 01 010514...

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