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Belle Group Premier XT, Operator'S Manual

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Belle Group Premier XT Operator'S Manual Download Page 21

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13

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16

24

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18

3

5

26

29

1

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5-01

(CORRECT AT 09/05)

5-01

Gearbox Assembly

1  

909-16100 ........1  ......Gearbox Assy (100/150XT) ( 

 PM40005925)

1A  

909-13000 ........1  ......Gearbox Assy (175/200XT) ( 

 PM40005925)

1B   909-20200 ........1  ......Gearbox Assy (100/150XT) ( 

 PM40005926)

1C   909-20300 ........1  ......Gearbox Assy (175/200XT) ( 

 PM40005926)

2  

7-12014 ............4  ......Bolt (M12x40)

3  

XS01  ................1  ......Bung

4  

908-14100 ........1  ......Decal

5  

PS111  ..............1  ......Cover

6  

5-0022 ..............1  ......Seal

7  

PS002  ..............1  ......Bearing

8  

909-17300 ........1  ......Mainshaft

9  

5-0044 ..............1  ......Seal

10  

909-13001 ........1  ......Case

11 5-0043 

..............1 

 

......Gasket

12  

909-15000 ........1  ......Wormshaft (100/150XT)

12A   909-12800 ........1  ......Wormshaft (175/200XT)
13  

908-99901 ........1  ......Key

14  

53-0010 ............2  ......Bearing

15  

909-15100 ........1  ......Tube Carrier (100-150XT)

15A   909-12900 ........1  ......Tube Carrier (175-200XT)
16  

7-8012 ..............4  ......Bolt (M8x25)

17  

PS013  ..............2  ......Bearing

18  

5-0015 ..............1  ......Seal

19  

909-12904 ........1  ......Spacer

20  

PS016  ..............1  ......Seal

21  

MS22 ................1  ......Circlip

22  

1-0471 ............A/R  ....Oil

23  

53-0004 ............1  ......Bearing

24  

909-12902 ........1  ......Spacer

25  

7-8049 ..............3  ......Screw (M8x16)

26  

7-12004 ............4  ......Bolt (M12x25)

27  

8-8002 ..............3  ......Nut (M8)

28  

908-16000 ........1  ......Plate

29  

909-99995 ........1  ......Plate

30  

909-12903 ........1  ......Spacer

31  

3-9003 ..............1  ......Circlip

32 5-0067 

..............1 

.......Seal

Summary of Contents for Premier XT

Page 1: ...1 Spare Parts Book Operators Manual GB 4 16 870 00002 0 ...

Page 2: ...opvolger van de orginele Machinerichtlijn 89 392 EEG Electromagnetische Compatability Richtlijn 89 336 EEG geamendeerd door 92 31 EEG 93 68 EEG De Laagspannings Richtlijn 72 23 EEG EN 292 Veiligheid van Machines en hieraan gekoppelde geharmoniseerde Standaarden waar deze van toepassing is Geluidsemissies volgens richtlijn 2000 14 EC Bijlage Vl Het contactorgaan is AV Technology Limited AVTECH hous...

Page 3: ...3 ...

Page 4: ...production of concrete mortar and plaster The mixer must be used for its intended purposes and is not suitable for the mixing of flammable or explosive substances The mixers must not be used in an explosive atmosphere MAINTENANCE AND REPAIRS Only authorised dealers should repair the mixer and within the requirements of the CE mark where applicable where no deviation to the original specification mus...

Page 5: ... to the product 110V motor 32 amp rated BS4343 plug type 230V motor 16 amp rated BS4343 plug type 415V motor 32 amp rated BS4343 plug type Reference the 230V version if the plug supplied with your product does not suit the supply outlet you are connecting too it should be removed and the appropriate plug fitted 3 pin BS1363 fused 13 amp for domestic household supplies Fitting a plug WARNING THIS PR...

Page 6: ...mixing Ensure rear wheel brakes are applied before operating the mixer DO become familiar with the controls before operating this machine DO ensure plenty of ventilation when running the diesel engines in a confined area DO replace any worn damaged warning decals DO ensure the drum is rotating while emptying the mixer DO always switch off and remove the plug from the socket if leaving the machine u...

Page 7: ...tow on a public highway Fig 1 Fig 2 Fig 3 Fig 4 5mph 8kmh If the fork is not the same depth as the socket it may be necessary to pack under the fork with wood to keep the load stable Mixing Positions GB Fig 5 MIXING POSITIONS Fig 6 STORAGE POSITIONS Fig 7 DISCHARGE POSITIONS DRUM TILTING The hand wheel gives an easy positive control of the drum which can be locked in the stored mix and discharge p...

Page 8: ...h and cause segregation of the coarser aggregates Beware of low grade aggregates these will only lead to trouble later on with sinking and frost spoiling the appearance of the pour Also do not get the concrete mix too wet as this can reduce strength and make it less able to withstand weathering Looking After Your Mixer Never throw material into the mixer trickle it steadily over the rim or it will...

Page 9: ... GB Mixing Drum Rear Opening Door Door Stay Park Brake Lever Handwheel Towbar Pivoting Axle Handwheel Locking Plunger Foot Pedal Lister Emergency Stop Electric Emergency Stop Yanmar Emergency Stop Yanmar Engine Charge Light ...

Page 10: ... use that ignition is switched OFF or battery failure may occur EMERGENCY STOP 2 2 Pull the handle on the side of the power unit box to STOP the machine Fig E COLD STARTING 2 3 Lift rear door Open fuel cock if fitted Fig F 2 4 In cold starting situations the engine requires 2cc of engine oil 10w 30 to be applied using oil applicator The oil should be inserted into the engine byremoving the rubber ...

Page 11: ... 17 Repeat process above from 3 14 4 LISTER PETTER CRANK HANDLE START Operating Instructions GB Caution should be taken when starting unit always use Anti Kick Back Starting Handle Ensure handle is correctly engaged in crank barrel Fig J before cranking engine Ensure Oil Fuel levels are checked daily before starting engine Ensure rear door stay is correctly engaged before working in power unit are...

Page 12: ...minants in fuel cannot be accepted as warranty neither will faults caused or contributed to by the machine running out of fuel You may need to bleed the fuel system free of air before starting For initial engine fill or top up use a suitable engine oil of a 10W 30 grade In your own interests read the makers instruction leaflet issued with the machine before starting up DRUM Removal and Fitment This ...

Page 13: ... charge winding system refer to Workshop Manual 9 Check the valve clearances 9 Decarbonise if the engine performance has deteriorated 9 Clean the cylinder barrel and head fins 9 Clean the banjo union at the cylinder head end of oil feed pipe 9 Drain flush and refill the fuel tank 9 Daily Every 125 Hrs Every 2000 Hrs Every 1000 Hrs Every 500 Hrs Every 250 Hrs To help assist engine running in all engin...

Page 14: ...condition 99 Check the fuel injection timing 99 Check the fuel injection pump 99 Check the lube oil level in the oil pan and refill Before Operation Replace the lube oil 1st time 2nd after Clean lube oil filter 1st time 2nd after Check for lube oil leakage After Operation Check the valve clearances 9 Check the air cleaner element 9 Replace the air cleaner element 9 Check the battery liquid level and...

Page 15: ...R 160 220 250 310 DRUM SPEED RPM 19 19 19 19 D E A J B C F H G ELECTRIC RANGE 100XT 150XT 175XT 200XT 100XT 150XT 175XT 200XT 100XT 150XT 175XT 200XT UNLADEN WEIGHT Kg 305 5 314 5 322 5 325 303 5 312 5 320 5 323 305 5 314 5 322 5 325 NOMINAL VOLTAGE V NOMINAL CURRENT Amp NOMINAL POWER VOLTAGE FREQUENCY Hz MOTOR RPM MOTOR PROTECTION POWER CONSUMPTION Kwh SOUND POWER LEVEL LWA DIESEL RANGE 100XT 150...

Page 16: ...Handle Grip 10 11 12 13 60 0284 4 Wheel 14 909 20000 1 Grease Nipple Assembly June 04 15 909 99996 4 Spacer 16 909 17402 1 Brake Bar 17 909 99998 1 Lever 18 7 10015 1 Screw M10x65 19 3 0044 2 Spirol Pin 20 2 0027 1 Spring 21 909 99997 1 Spacer 22 74 0001 1 Knob 23 909 17401 1 Brake Cam 24 800 22600 1 Decal Kit 100XT 24A 800 22700 1 Decal Kit 150XT 24B 800 22800 1 Decal Kit 175XT 24C 800 22900 1 De...

Page 17: ...p 10 7 10010 2 Screw M10x30 11 4 1005 2 Washer M10 12 8 10001 2 Nut M10 13 60 0284 4 Wheel 14 909 20000 1 Grease Nipple Assembly June 04 15 909 99996 4 Spacer 16 909 17402 1 Brake Bar 17 909 99998 1 Lever 18 7 10015 1 Screw M10x65 19 3 0044 2 Spirol Pin 20 2 0027 1 Spring 21 909 99997 1 Spacer 22 74 0001 1 Knob 23 909 17401 1 Brake Cam 24 800 22600 1 Decal Kit 100XT 24A 800 22700 1 Decal Kit 150XT...

Page 18: ...00 99903 1 Decal 3 PS071 2 Cap 4 3 0008 8 Rivet 5 908 10700 2 Catch 6 3 0003 2 Split Pin 7 909 17600 1 Door Stay 8 4 10001 2 Washer M10 9 3 0013 2 Spirol Pin 10 8 8002 3 Nut M8 11 4 8006 6 Washer M8 12 909 99959 1 Bracket 13 7 8008 3 Screw M8x16 14 1 01 1 02 Item 24 15 3 3000 2 Pad 16 915 00131 2 Stud 17 909 99806 1 Infil Plate 18 4 8006 2 Washer M8 19 8 8002 2 Nut M8 ...

Page 19: ...1 3 Nut M10 5 4 1005 7 Washer M10 6 7 10010 1 Screw M10x30 7 909 99926 1 Plunger Link 8 9 10015 1 Bolt M10x150 9 909 99929 1 Foot Pedal 10 9 10004 1 Bolt M10x35 11 909 14800 1 Pivot 12 50 000016 2 Composite Bush 13 909 14900 1 Tip Gear 14 7 12013 2 Screw M12x35 15 8 12001 2 Nut M12 16 4 1204 4 Washer M12 17 909 10500 1 Hand Wheel 18 4 1607 1 Washer M16 19 8 16003 1 Nut M16 ...

Page 20: ...63 1 Drive Belt May 04 13 909 99932 1 Spacer 14 PS074 2 Bearing 15 909 13100 1 Layshaft May 04 15A 909 19900 1 Layshaft May 04 16 908 15900 1 Cover 17 50 000016 2 Bush 18 908 21200 1 Cover 19 909 18300 1 Drum c w Paddles 100XT 19A 909 18400 1 Drum c w Paddles 150XT 19B 909 18500 1 Drum c w Paddles 175XT 19C 909 18600 1 Drum c w Paddles 200XT 20 800 10441 2 Decal Danger Zone 21 5 01 1 Plate 22 909 ...

Page 21: ...002 1 Bearing 8 909 17300 1 Mainshaft 9 5 0044 1 Seal 10 909 13001 1 Case 11 5 0043 1 Gasket 12 909 15000 1 Wormshaft 100 150XT 12A 909 12800 1 Wormshaft 175 200XT 13 908 99901 1 Key 14 53 0010 2 Bearing 15 909 15100 1 Tube Carrier 100 150XT 15A 909 12900 1 Tube Carrier 175 200XT 16 7 8012 4 Bolt M8x25 17 PS013 2 Bearing 18 5 0015 1 Seal 19 909 12904 1 Spacer 20 PS016 1 Seal 21 MS22 1 Circlip 22 1...

Page 22: ...908 20800 1 Engine Build 32 21A 908 20900 1 Engine Build 10 22 8 12001 8 Nut 23 4 1205 12 Washer M12 24 4 1201 24 Washer M12 July 02 25 909 99975 4 Spacer July 02 26 909 99986 1 Engine Deck July 02 27 909 99980 1 Spacer July 02 28 9 10004 1 Bolt M10x35 July 02 29 4 1005 2 Washer M10 30 8 10001 1 Nut M10 31 9 12018 4 Bolt M12x100 July 02 32 PS040 1 Pulley Build 10 33 PS097 1 Pulley Build 32 34 4 10...

Page 23: ...gine Build 10 22 8 12001 8 Nut 23 4 1205 12 Washer M12 24 25 26 909 99991 1 Engine Deck July 02 27 28 9 10005 1 Bolt M10x25 July 02 29 4 1005 2 Washer M10 30 8 10001 1 Nut M10 31 9 12019 4 Bolt M12x55 July 02 32 PS040 1 Pulley Build 10 33 PS097 1 Pulley Build 32 34 4 1003 3 Washer M10 35 9 10009 3 Bolt M10x45 36 9 6001 2 Screw M6x16 37 4 6001 4 Washer M6 38 909 99802 1 Guard Build 10 July 02 909 9...

Page 24: ...Clip 12 909 99986 1 Engine Deck 13 9 10011 4 Bolt M10x50 14 4 1204 4 Washer M12 15 8 12001 4 Nut M12 16 909 99976 4 Spacer 17 4 1001 24 Washer M10 18 8 10001 4 Nut M10 19 909 14300 1 Exhaust 20 909 99970 1 Pulley 21 20 0023 1 Engine Yanmar L40 ARE BE Oct 01 22 9 6001 4 Screw M6x16 23 909 99941 1 Guard 24 900 99903 A R Pad 25 1 0005 A R Cable Tie 26 8 16002 1 Nut M16 27 4 1602 1 Washer M16 28 909 9...

Page 25: ...lip 12 909 99986 1 Engine Deck July 02 13 9 10011 4 Bolt M10x50 July 02 14 4 1204 4 Washer M12 15 8 12001 4 Nut M12 16 909 99976 4 Spacer July 02 17 4 1001 24 Washer M10 July 02 18 8 10001 4 Nut M10 19 909 14300 1 Exhaust 20 909 99970 1 Pulley 21 20 0024 1 Engine Yanmar L40 ARE BE BE2 Oct 01 22 9 6001 4 Screw M6x16 July 02 23 909 99941 1 Guard July 02 24 900 99903 A R Pad 25 1 0005 A R Cable Tie 2...

Page 26: ...ck July 02 13 9 10005 4 Bolt M10x45 July 02 14 4 1204 4 Washer M12 15 8 12001 4 Nut M12 16 17 18 8 10001 4 Nut M10 19 909 14300 1 Exhaust 20 909 99970 1 Pulley 21 20 0024 1 Engine Yanmar L40 ARE BE BE2 22 9 6001 5 Screw M6x16 July 02 23 909 99801 1 Guard July 02 24 900 99903 A R Pad 25 1 0005 A R Cable Tie 26 8 16002 1 Nut M16 27 4 1602 1 Washer M16 28 909 99964 1 Pulley 29 909 99968 1 Key 30 21 0...

Page 27: ... 05100 1 Cable Earth 10 7 8011 1 M8x20 11 4 8006 1 Washer M8 12 909 99949 1 Clamp 13 909 15800 1 Battery Deck July 02 13 909 99817 1 Kit Battery Deck Jan 07 13A 909 99816 1 Battery Deck Jan 07 14 7 10005 1 Bolt M10x25 15 4 1005 2 Washer M10 16 8 10001 1 Nut M10 17 4 8003 1 Washer Spring M8 18 909 99814 1 Clamp Battery 19 05 03 062 2 Washer Dia 30 x 3 3 20 8 8012 2 Wing Nut M8 21 909 99815 2 Pivot ...

Page 28: ...tor 240V 13 70 0043 1 Start Capacitor 240V 13A 70 0187 1 Start Capacitor 110V 14 38 1 Motor 110V 14A 38A 1 Motor 240V 14B 908 19900 1 Motor 415V 15 908 14800 1 Pulley 16 7 8006 1 Screw M8x10 17 8 8002 4 Nut M8 18 4 8006 4 Washer M8 19 900 10200 1 P Clip 20 4 8008 24 Washer M8 July 02 21 8 12001 4 Nut M12 22 4 12004 4 Washer M12 23 909 99937 1 Motor Deck 24 9 8008 3 Bolt M8x30 July 02 25 909 99940 ...

Page 29: ... Capacitor 110V 14 43 1 Motor 110V 14A 43A 1 Motor 240V 14B 908 19900 1 Motor 415V 15 908 14800 1 Pulley 16 7 8006 1 Screw M8x10 17 8 10001 4 Nut M10 July 02 18 4 1005 8 Washer M10 July 02 19 900 10200 1 P Clip 20 4 8008 24 Washer M8 21 8 12001 4 Nut M12 22 4 12004 4 Washer M12 23 909 99937 1 Motor Deck 24 7 10005 4 Bolt M10x25 July 02 25 909 99804 1 Guard July 02 26 9 6001 4 Screw M6x16 27 4 6001...

Page 30: ...Motor 110V 14A 20 0079 1 Motor 240V 14B 908 19900 1 Motor 415V 15 908 14800 1 Pulley 16 7 8006 1 Screw M8x10 17 8 10001 4 Nut M10 18 4 1005 8 Washer M10 19 900 10200 1 P Clip 20 4 8008 24 Washer M8 21 8 12001 4 Nut M12 22 4 12004 4 Washer M12 23 909 99937 1 Motor Deck 24 7 10005 4 Bolt M10x25 25 909 99804 1 Guard 26 9 6001 4 Screw M6x16 27 4 6001 8 Washer M6 28 8 6002 4 Nut M6 29 909 99964 1 Pulle...

Page 31: ... Hour Meter Lister 2 9 6001 2 Bolt M6 x 16 Hex BZP 3 4 6001 4 Washer M6 Form A BZP 4 909 99944 1 Plate Lister Hourmeter 5 8 6002 2 Nut M6 BINX BZP 6 909 99945 1 Plate Yanmar Hourmeter 7 100 02400 1 Engine Hour Meter Yanmar 8 9 4001 2 Bolt M4 x 12 9 8 4004 2 Nut M4 10 4 4001 2 Washer M4 11 71 0171 2 Harness Hour Meter Yanmar 12 OPM 04 DIO 1 Hourmeter Kit Lister 13 OPM 05 DIO 1 Hourmeter Kit Yanmar ...

Page 32: ...m cn Belle Group Inc 3959 Electric Rd Roanoake Suite 360 VA 24018 USA Tel 1 540 345 5090 Fax 1 540 345 5091 Toll free 866 540 5090 e mail sales bellegroup net Belle Group World Parts Centre Unit 5 Bode Business Park Ball Haye Green Leek Staffordshire ST13 8BW Tel 44 1538 380000 Fax 44 1538 380038 Belle Poland sp z o o 96 200 Rawa Mazowiecka Ul Mszczonowska 36 Polska Tel 48 0 46 8144091 Fax 48 0 46...

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