Bell and Gossett Series 1510, Installation, Operation And Maintenance Manual

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Table of Contents
Introduction and Safety.........................................................................................................................3
Introduction..........................................................................................................................................3
Safety.....................................................................................................................................................3
Safety message levels......................................................................................................................3
Safety instruction decals..................................................................................................................4
User safety.........................................................................................................................................5
Environmental safety........................................................................................................................7
Product warranty.................................................................................................................................7
Transportation and Storage..................................................................................................................9
Inspect the delivery.............................................................................................................................9
Inspect the package.........................................................................................................................9
Inspect the unit..................................................................................................................................9
Lifting methods....................................................................................................................................9
Long-term storage............................................................................................................................10
Product Description.............................................................................................................................11
General description..........................................................................................................................11
Operational specifications...............................................................................................................11
Installation.............................................................................................................................................13
Preinstallation....................................................................................................................................13
Pump location guidelines..............................................................................................................13
Foundation requirements.............................................................................................................14
Piping checklist...............................................................................................................................15
Pump insulation checklist..............................................................................................................16
Typical installation..........................................................................................................................16
Special installation..........................................................................................................................16
Install the pump, driver, and coupling...........................................................................................17
Level the base on a concrete foundation.......................................................................................17
Grout the baseplate..........................................................................................................................17
Coupling alignment..........................................................................................................................18
Prepare for alignment....................................................................................................................18
Align the pump using a straight edge and calipers...................................................................18
Align the pump using a dial indicator.........................................................................................20
Align the Rexnord
® Omega ® coupling........................................................................................21
Maximum allowable misalignment for Rexnord Omega couplings........................................22
Fastener torque values and maximum RPM for Rexnord Omega couplings.........................23
Final alignment...............................................................................................................................23
Commissioning, Startup, Operation, and Shutdown......................................................................25
Preparation for startup.....................................................................................................................25
Check the rotation..........................................................................................................................25
Start the pump...................................................................................................................................26
Pump operation precautions...........................................................................................................26
Shut down the pump........................................................................................................................27
Make the final alignment of the pump and driver........................................................................27
Note on the packed pump operation.............................................................................................27
Maintenance.........................................................................................................................................29
Bearing maintenance........................................................................................................................29
Regrease the grease-lubricated bearings...................................................................................29
Table of Contents
Series 1510 Installation, Operation, and Maintenance Manual 1