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SAFETY
INSTRUCTIONS

This safety alert symbol will be used in this manual and on the
pump Safety Instruction decal to draw attention to safety related
instructions. When used, the safety alert symbol means AT-
TENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN
A SAFETY HAZARD.

Your Series 1510 Pump should have the following safety
instruction decals located approximately as shown. If the
decals are missing or illegible contact your local B&G Repre-
sentative for a replacement.

Additional Safety Requirements:

1. Electrical connections to be made by qualified Electrician in

accordance with all National, State and Local codes.

2. Motor must have properly sized starter with properly sized

heaters to provide overload and undervoltage protection.

3. If pump, motor or piping are operating at extremely high or

low temperatures, guarding or insulation is required.

4. The maximum working pressure of the pump is listed on

the pump nameplate, do not exceed this pressure.

FIGURE 3

WARNING

EYEBOLTS OR LIFTING
LUGS IF PROVIDED ARE
FOR LIFTING ONLY THE
COMPONENTS TO WHICH
THEY ARE ATTACHED.
FAILURE TO FOLLOW
INSTRUCTIONS COULD
RESULT IN INJURY
OR DEATH.

P70643

CAUTION

DO NOT RUN PUMP DRY,
SEAL DAMAGE MAY OCCUR.
INSPECT PUMP SEAL
REGULARLY FOR LEAKS,
REPLACE AS REQUIRED.
FOR LUBRICATION
REQUIREMENTS, CONSULT
SERVICE INSTRUCTIONS.
FAILURE TO FOLLOW
INSTRUCTIONS COULD
RESULT IN INJURY OR
PROPERTY DAMAGE.

P70644

CAUTION

COUPLER ALIGNMENT IS 
REQUIRED! LEVEL AND GROUT 
PUMP BEFORE USE!
CHECK ALIGNMENT BEFORE 
GROUTING, AFTER SYSTEM IS 
FILLED, AFTER SERVICING
PUMP, AND AS REQUIRED.
CONSULT THE SERVICE 
INSTRUCTIONS FOR DETAILS.
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD
RESULT IN INJURY OR
PROPERTY DAMAGE.

P70820

Alternate
location

DESCRIPTION

The Series 1510 centrifugal pump is a frame mounted pump
which features – high efficiency, rugged construction, foot
mounted volute with back pullout bearing frame, center drop
out coupler and regreasable bearings. These features make
installation, operation and service easy to perform.

PUMP APPLICATION

The standard Series 1510 centrifugal pump's bronze fitted
construction make it ideal for service with following liquids:
unheated domestic and fresh water, boiler feed water, conden-
sate, hydronic cooling or heating, pressure boosting, general
pumping and benign liquids.

For other applications contact your local B&G Representative.

OPERATION LIMITS

Unless special provisions have been made for your pump by
Bell & Gossett, the operational limits for Series 1510 Pumps
are as follows:

Maximum Working Pressure

Listed on pump nameplate.

SEAL OPERATING LIMITS

Standard Seals

BUNA-PH Limitations 7-9; Temperature Range -40 to +225°F
EPTH-PH Limitations 7-11; Temperature Range -40 to + 250°F
For use on closed or open systems which are relatively free of
dirt and/or other abrasive particles.

Flushed Single Seals

PH Limitations 7-9; Temperature Range 0 to +250°F†

NOTE:

On closed or open low pressure systems that contain

a high concentration of abrasives an external flush is required.

Flushed Double Seals

PH Limitations 7-9; Temperature Range 0 to +250°F

NOTE:

On closed or open low pressure systems that contain a

high concentration of abrasives an external flush is required.

Packing

PH Limitations 7-9; Temperature Range 0 to +200°F
For use on open or closed systems which require a large
amount of makeup water, as well as systems which are sub-
jected to widely varying chemical conditions and solids
buildup.

† For operating temperatures above 250°F a cooled flush is required

and is recommended for temperatures above 225°F for optimum
seal life. On closed systems cooling is accomplished by inserting a
small heat exchanger in the flush line to cool the seal flushing fluid.

Flush-line Filters and Sediment Separators are available on special
request.

WARNING

ROTATING COMPONENTS

DISCONNECT AND LOCK OUT
POWER BEFORE SERVICING.
DO NOT OPERATE WITHOUT
ALL GUARDS IN PLACE.
CONSULT INSTALLATION
AND SERVICE INSTRUCTION
SHEET BEFORE OPERATING
OR SERVICING.
FAILURE TO FOLLOW
INSTRUCTIONS COULD
RESULT IN INJURY
OR DEATH.

P70642

(2) Required
(1 each side)

Summary of Contents for 1510/Universal Series

Page 1: ...LER PLEASE LEAVE THIS MANUAL FOR THE OWNER S USE Series 1510 and 1510 Universal Centrifugal Pumps Installation Operation and Service Instructions INSTRUCTION MANUAL P81673 REVISION F Bell Gossett Bell Gossett ...

Page 2: ...oupler and regreasable bearings These features make installation operation and service easy to perform PUMP APPLICATION The standard Series 1510 centrifugal pump s bronze fitted construction make it ideal for service with following liquids unheated domestic and fresh water boiler feed water conden sate hydronic cooling or heating pressure boosting general pumping and benign liquids For other appli...

Page 3: ...NG Electrical Overload Hazard Three phase motors must have properly sized heaters to provide overload and undervoltage protection Single phase motors have built in overload protectors Failure to follow these instructions could result in serious personal injury or death or property damage WARNING Extreme Temperature Hazard If pump motor or piping are operating at extremely high or low temperatures ...

Page 4: ...bolt to provide a means of leveling the base See Figure 6B IT IS VERY IMPORTANT THAT THE PUMP BASE BE SET LEVEL TO AVOID ANY MECHANICAL DIFFICULTIES WITH THE MOTOR OR PUMP THIS PUMP WAS PROPERLY ALIGNED IF FURNISHED WITH A MOTOR AT THE FACTORY HOWEVER SINCE ALL PUMP BASES ARE FLEXIBLE THEY MAY SPRING AND TWIST DURING SHIPMENT DON T PIPE THE PUMP UNTIL IT IS REALIGNED AFTER PIPING IS COMPLETED AND ...

Page 5: ...tings then orange Hytrel sleeves they should not be interchanged Standard Sleeve Type Coupler with Black Rubber Sleeve Before aligning the coupler make sure there is at least 1 8 end clearance between the sleeve and the two coupler halves 1 Check angular misalignment using a micrometer or caliper Measure from the outside face of one flange to the outside face of the opposite flange at four points ...

Page 6: ... properly lubricated 2 When there is a danger of freezing drain the pump 3 Inspect pump regularly for leaky seals or gaskets and loose or damaged components Replace or repair as required PUMP INSULATION When insulating a Series 1510 pump ensure that the bearing assembly grease fittings remain accessible and visible The vent slots on the sides and bottom of the bearing assembly should remain uncove...

Page 7: ...ELLER LOCK WASHER IMPELLER WASHER DRAIN PLUG IMPELLER CAPSCREW STANDARD MECHANICAL SEAL CONSTRUCTION FIGURE 10 IMPELLER VOLUTE VOLUTE GASKET COVER PLATE COVERPLATE CAPSCREWS FLUSHING TUBE LANTERN RING PACKING PACKING GLAND BEARING FRAME SHAFT SLINGER SHAFT SLEEVE BRACKET IMPELLER KEY IMPELLER W ASHER VOLUTE CAPSCREWS IMPELLER LOCK WASHER IMPELLER CAPSCREW DRAIN PLUG STUFFING BOX CONSTRUCTION ...

Page 8: ...apscrews and remove the pump assembly from the volute Continue to the section which pertains to your pump type 1510 and 1510 F With Standard Mechanical Seal Figure 9 5 Remove the impeller capscrew lock washer and washer Remove the impeller 6 Remove the rotating portion of the seal use a screwdriver to loosen the rubber ring 7 Remove the seal insert along with the insert gasket and retainer if used...

Page 9: ...onto shaft sleeve and lock in place For 11 4 I D seals the collar should be 113 32 from the impeller end of the shaft sleeve For 15 8 and 23 8 I D seals the distance should be 11 4 See Figure 11 9 Assemble coverplate to bracket tighten capscrews per torque chart See Table 1 Assemble seal cap to cover plate tighten hex nuts on seal cap bolts per torque chart See Table 1 10 Go to Step 11 of 1510 Sta...

Page 10: ...s loose Re tighten with fingers until gland is just snug against the first packing ring Initially water may run freely from packing This is normal and should be allowed to continue for a period of time before further tightening of the gland Tighten gland nuts slowly and uniformly one flat at a time An adequate leakage rate is not one single value for all pumps and installations but is the amount r...

Page 11: ... 1 4 5 16 3 8 7 16 1 2 5 8 SAE Grade 1 2 3 6 10 16 24 46 Stainless Steel SAE Grade 5 8 17 30 50 76 48 CAPSCREW TORQUE FOOT POUND Bell Gossett COPYRIGHT 1970 1999 BY ITT INDUSTRIES INC DIN ISO 9001 TUV CERT ISO 9001 Certified PRINTED IN U S A 6 99 USA Bell Gossett 8200 N Austin Avenue Morton Grove IL 60053 Phone 847 966 3700 Facsimile 847 966 9052 http www bellgossett com INTL Bell Gossett Export D...

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