Belanger Quad Wave Mitter Owner'S Manual Download Page 38 | Manualshive

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QUAD WAVE MITTER

™

34

Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681

1MANUL633

Maintenance

Drive Arm / Rack Connector Bushing Replacement

1) Remove existing pin (part #1PIN10

7) using a 1/4” x 2-1/2” (6.35 mm x 63.5 mm) bolt or a

long narrow punch.

2) Remove the old bushing (part #3723) by pressing it out or by using a hammer.

3) Insert the new bushing.

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Summary of Contents for Quad Wave Mitter

Page 1: ...Quad Wave Mitter 1MANUAL633 Rev13 Quad Wave Mitter ...

Page 2: ......

Page 3: ...ditional copies of this manual or electronically transmit it in any form whatsoever in whole or in part without the prior written permission of Belanger Inc The registered trademarks used in this document are the property of their respective owners The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger Inc by these companies or any companie...

Page 4: ...o show part numbers 102002 and 102003 in the proper orientation per Change Request 9 Changed 1MOTOR EL671 to 1MOTOR EL621 Added Helpful Hint When replacing bushings 7504 or 3723 it is recommended that the pin 1PIN107 is also replaced Added a Helpful Hint to specify which parts are included in 108263 Added additional image to show cord grip 1ELECT FS172 Changed the Helpful Hint about Pitman Arms fr...

Page 5: ...ions 12 Installation 13 Frame Assembly 13 Tunnel Placement 14 Utilities 15 Cloth 17 Maintenance 24 Routine Procedures 24 Exploded Parts View 27 Upper Frame Assembly 27 Water Manifolds 27 Head Assembly Rack Assembly Overview 28 Drive Arm Assemblies 28 Drive Rack Assembly 1 of 2 identical assemblies 29 Follower Rack Assembly 1 of 2 identical assemblies medicine 29 Stud Retainer Assembly 30 Stud Reta...

Page 6: ...sh process and the following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Equipment or Parts will void the warranty Hydrofluoric Acid Ammonium Bi fluoride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Sodium Hydroxide and Chlorinated Solvents 5 Seller makes no warranty express or implied with re...

Page 7: ...o the following categories Symbol Example Definition Yellow warning triangle black graphical symbol indicates what the hazard is Red circle with slash black graphical symbol indicates a prohibited action to avoid the hazard Blue mandatory action circles white graphical symbol indicates an action to take to avoid the hazard Terms used throughout the manual are defined as follows DANGER Indicates an...

Page 8: ...ce on machinery and equipment Doing so will prevent unexpected energization startup or release of hazardous energy while maintenance and servicing activities are being performed CAUTION EQUIPMENT OPERATES AT A VOLTAGE POTENTIAL WHERE ARC FLASH MAY OCCUR DISCONNECT THE UPSTREAM SOURCE AND USE MEANS TO LOCKOUT TAGOUT PRIOR TO OPENING FOR SERVICE WARNING BE SURE TO OBSERVE OPERATING ENVELOPE EQUIPMEN...

Page 9: ...E RESPONSIBILITY OF THE SITE OWNER TO PROPERLY INSTRUCT THE WASH USER ON THE PROPER USE OF THE WASH AND TO INSTRUCT THEM THAT THE WASH BEGINS AUTOMATICALLY AFTER PROPERLY LOADING THE VEHICLE WARNING ALL MACHINE COMPONENTS HANDLED DURING INSTALLATION MAINTENANCE AND OR SERVICE MUST BE HANDLED WITH A DEVICE APPROPRIATELY RATED AND IN SUITABLE CONDITION TO LIFT AND OR HANDLE THE WEIGHT OF THE COMPONE...

Page 10: ...ger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection 4 This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process The following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Belanger equipment will...

Page 11: ... GUARDS AND COVERS IN PLACE Reasonable and Foreseeable Misuse The following conditions must be considered by the Owner Operator It is his her responsibility to take precautions as described below Do not allow users who are under the influence of alcohol drugs or controlled substances to use the wash Keep the wash bay clean and free of debris and objects that would confuse the user or impede access...

Page 12: ...n all threaded fasteners screws bolts nuts etc DO NOT substitute machine components Use quality thread sealant on all plumbing connections to eliminate leaking DO NOT service without turning main power off and following Lock Out Tag Out Procedures Severe injury could result Ask questions when they arise Check amperage draw on all motors refer to motor name plate Check all overloads are set correct...

Page 13: ... Installation section will be used in conjunction with the location diagram and the Quad Wave Mitter drawings All of these combined are your guide to installation The Maintenance section will be used to make sure you can keep your car wash component looking and functioning like new Whether you have already operated a car wash or you are new to our industry you know the importance of the appearance...

Page 14: ...ater safety glasses pry bar work gloves level miscellaneous hand tools ladder tin snips Equipment included Qty Head assembly 1 Support legs 2 Accessory box 1 Cloth 1 set Note Uncrate and inspect shipment for damage and to verify that all pieces are there If there is any damaged equipment file a claim with the trucking company immediately Receiving party is responsible for filing claim with truckin...

Page 15: ...cle clearance height 90 2 29 m Vehicle clearance width 127 3 23 m WARNING DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE SERVICING ANY EQUIPMENT CAUTION IT IS RECOMMENDED THAT A LICENSED ELECTRICIAN IS CONTRACTED TO PERFORM ALL ELECTRICAL INSTALLATIONS CAUTION ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING MAINTENANCE ON ANY EQUIPMENT Note YOUR HYDRAULIC SYSTEM MUST BE CAPABLE OF ADJUSTMENT TO 76 RPM ...

Page 16: ...67 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL633 Specifications Dimensions The 125 3 17 m dimension is taken from the floor to the top of the gearbox 146 3 71 m 84 2 13 m 18 47 7 cm 18 47 7 cm Wave rack operating envelope Equipment operating envelope 125 3 17 m ...

Page 17: ...nel location Using a forklift strap the head assembly securely to the forks and raise above the height of the support legs WARNING BE SURE TO CLAMP OR STRAP EQUIPMENT SECURELY TO THE FORKS OF THE FORKLIFT BEFORE LIFTING EQUIPMENT DO NOT STAND UNDER LOAD WHILE FORKLIFT IS IN OPERATION 2 Locate the leg assemblies and secure them to the head assembly using the supplied bolts washer and nuts ...

Page 18: ...tion the assembled unit in its permanent tunnel location 2 While placing a level on the vertical surface of one of the legs place shims under the base plate as needed to make the assembly level in both directions Repeat this leveling process on the other leg Note Shims not supplied by Belanger Inc 3 Once the assembly is positioned correctly and level lag it to the floor using the supplied lag bolt...

Page 19: ...1 Determine the side in which you would like to supply water to Assemble the supplied Brass Tee and Barbed Hose Fitting for that side as shown below 2 Assemble the remaining Barbed Hose Fitting on the other side 3 Connect the cross over hose to both sides as shown below Supply a 3 4 19 0 mm water feed to the remaining Barbed Hose Fitting Note Fittings require a water sealant We recommend using Tef...

Page 20: ...80 9681 1MANUL633 Installation Utilities Electrical CAUTION IT IS RECOMMENDED THAT A LICENSED ELECTRICIAN IS CONTRACTED TO PERFORM ALL ELECTRICAL INSTALLATIONS 1 Supply 3 phase power to the motor on top of the frame assembly Overhead View Water manifold Water manifold Gearbox Main electrical feed ...

Page 21: ...cloth is to be installed IMPORTANT DO NOT INSTALL ANY CLOTH UNTIL ALL EQUIPMENT HAS BEEN INSTALLED TURNED ON AND CHECKED FOR HYDRAULIC PNEUMATIC AND WATER LEAKS Locate the following hand tools 1 1 8 29 mm wrench 9 16 15 mm socket 5 16 8 mm hex wrench work gloves 3 16 5mm hex wrench safety glasses ladder Collar Placement Placement typical on all eight Collar and Bearing Assemblies Helpful Hint Coll...

Page 22: ...470 Ph 248 349 7010 Fax 248 380 9681 1MANUL633 Installation Cloth The Quad Wave Mitter cloth fill has two lengths of cleaning material as shown below EXIT 12 30 5 cm wide x 198 cm long with 3 7 6 cm slash ENTRANCE 12 30 5 cm wide x Staggered Length with 3 7 6 cm slash ...

Page 23: ...over against the flat washer 2 Remove the retaining pin from the upper drive arm on the Pitman arm end and remove the upper drive arm from the Pitman arm so that the rack hangs vertically 3 Loosen outside collar using a 5 16 8 mm hex wrench 4 Slide outside collar out away from center approximately 4 10 2 cm Front View Outside locking collar typical 1 1 8 29 mm bolt remove for cloth installation ty...

Page 24: ...e bolt locate behind the shaft bearing of the follower rack Lower drive arm remove for cloth installation Upper drive arm Pitman arm Drive Rack Follower Rack Remove the bolt located behind this bearing for cloth installation typical Outside collar anodized aluminum typical Shaft bearing black urethane plastic typical 1 1 8 29 mm bolt remove for cloth installation typical Retainer pin remove for cl...

Page 25: ...ow approximately 3 7 6 cm out Note Be sure to loosen the bolts on the side with the four plastic Mitter Wave pegs protruding through the aluminum plate as opposed to the side with four lower bolts Side View 10 From the center of the machine separate the 11 Mitter Waves from the inside end plate Loosen these bolts and back them out approximately 3 7 6 cm 1 1 8 29 mm bolt ...

Page 26: ...70 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL633 Installation Cloth Load the material pieces on the rack as shown in the overview image below Entrance Material Overview Exit Material Overview Vehicle Travel Vehicle Travel ...

Page 27: ...ocated behind the shaft bearing of the follower rack 4 Tighten the two loosened bolts then the 1 1 8 29 mm top bolt Rotate the tightening sequence to achieve an even seating 5 Slide the outside collar back into position Note Split in collar MUST be perpendicular to the split of the shaft bearing halves 6 Return upper locking collar to its original position and secure it into place 7 Snug upper and...

Page 28: ...ks periodically for sludge build up on bottom If too much sediment is evident drain tank and clean if applicable Clean shaft bearings black urethane plastic Drive Rack and Follower Rack refer to pages 20 and 21 for disassembly Pay attention to how the machine is taken apart Loosen the upper locking collar on the drive rack with a 3 16 5 mm hex wrench and slide it over against the flat washer Remov...

Page 29: ...uch as S O S pads and wash with good de grimer such as Tide laundry detergent and hot water whenever using steel wool on aluminum always follow the grain to prevent scratching the finish Semi Annually There is a grease fitting located on the gearbox opposite of where the electric motor mounts This fitting is there so the shaft bearing can be greased because there is not enough splash from the ring...

Page 30: ...tions Replace the vent Lubricant Refill Instructions Fill each gearbox with synthetic gear lubricant to the proper level The following synthetic gear lubricants are to be used MOBIL SHC629 MOBIL SHC634 CHEVRON TEGRA 460 Replace the side level plugs and top vent plugs using Teflon tape If a site gauge is installed on the gearbox use the following to determine the fill level The lowest point visible...

Page 31: ...0 1NOZZL972 Cap and Gasket 1NOZZL993 Nozzle 1NOZZL FJ116 Nozzle Tip 1FTTNG BH302 1 2 Hose x 1 2 MNPT 12 7mm x 12 7mm 1FTTNG BH335 3 4 Hose x 1 2 MNPT 19 0 mm x 12 7mm Hose Fittings 1CLAMP257 1FSTNR SH400 2 102015 Head Weldment 103185 103185 1FITTNG BH302 1NOZZL FJ116 2 0 Gal 25 Deg 4 pieces 1FITTNG BH302 1CLAMP257 4 sets 1FTTNG AJ250 4 pieces 1FITTNG BH335 Nozzle Assembly See Below 1TEE BR170 ...

Page 32: ...semblies required to make up a complete Quad Wave Mitter upper frame The quantities shown reflect requirements for a single assembly single side In addition each side has 2 Drive Arm Assemblies Drive Arm Assemblies 3738 3738 Stud Retainer Assembly 2 pieces shown later in this section Rack Bushing Assembly 2 pieces shown later in this section Drive Rack Assembly shown later in this section Follower...

Page 33: ... to the above part numbers indicates the same part is used on both ends of the assembly 102004 102005 1WASHR LC291 2 1FSTNR HH270 2 1WASHR LC291 2 1FSTNR HH392 2 102011 2 7503 1COLLR250 3604 2 halves 1FSTNR SH767 2 1WASHR LC291 2 1WASHR FL830 3606 1FSTNR HH825 102006 2 halves per side 1WASHR LC291 4 1FSTNR HH315 4 102011 2 1FSTNR HH392 2 1WASHR LC291 2 1FSTNR HH270 2 102012 102004 102005 3604 2 ha...

Page 34: ... to always be used to secure the Drive Arm to the Pitman Arm When replacing the Stud Retainer Assembly that mounts to the Pitman Arm we recommend you also replace the Pitman Arm also They typically wear simultaneously Helpful Hint 1WASHR LC789 1WASHR FL830 1FSTNR HH873 3642 1NUT CN075 1RETNR635 7506 7508 3223 3723 3223 3723 1RETNR635 1RETNR132 3642 1WASHR FL830 1NUT JM500 1WASHR LC789 1WASHR FL830...

Page 35: ... pins per drive arm Helpful Hint Helpful Hint Parts with an are included in assembly part number 108263 When replacing any of these components the assembly must be purchased Helpful Hint 1RETNR132 1MOTOR EL621 1GASKT825 1NIPPL BR252 3723 1NUT CN075 7504 1RETNR635 1COLLR250 Split locking Collar 1GEABX256 Vent Plug 3737 Drive Arm 2 3642 102002 Pitman Arm 1 1PIN107 2 pieces per arm 1GEABX526 40 1 Gea...

Page 36: ...12 pieces requires 2 sets 105971 Red Cloth Pieces 12 pieces requires 2 sets Single Straight Cut Panel 7535 Blue Cloth 1 piece 7536 Red Cloth 1 piece Single Tapered Panel 7527 Blue Cloth 1 piece 7528 Red Cloth 1 piece Parts Not Shown 1MANUL633 Quad Manual 103185 Water manifold Assembly 1CLAMP257 Green Stoff Clamp 1RETNR428 Retainer Pin 102016 Accessory Box 1HOSE550 1 2 Blue Hose 1PLUG PL500 7 16 11...

Page 37: ...ed for installation power drill 1 4 6 35 mm drill bit 1 4 x 2 1 2 6 35 mm x 63 5 mm bolt or long narrow punch hammer miscellaneous hand tools WARNING DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE SERVICING ANY EQUIPMENT CAUTION ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING MAINTENANCE ON ANY EQUIPMENT Parts Identification Drive Arm Rack Connector Bushing part 3723 Pins part 1PIN107 ...

Page 38: ...0 Fax 248 380 9681 1MANUL633 Maintenance Drive Arm Rack Connector Bushing Replacement 1 Remove existing pin part 1PIN107 using a 1 4 x 2 1 2 6 35 mm x 63 5 mm bolt or a long narrow punch 2 Remove the old bushing part 3723 by pressing it out or by using a hammer 3 Insert the new bushing ...

Page 39: ...80 9681 35 Maintenance Drive Arm Rack Connector Bushing Replacement 4 Drill a 1 4 6 35 mm diameter hole into the bushing through the existing hole of the Drive Arm Rack Connector 5 Drive the pin back into place using a hammer 6 Make sure the pin is flush with the surface of the Drive Arm Rack Connector ...

Page 40: ...and risk reduction EN 61000 6 2 2005 Immunity Standards for Industrial Environments EN 55011 2009 A1 2010 Group 1 Class A Industrial scientific and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement The technical documentation for the machinery is available from Raffaele Morelli Technical Services Rep Europe PDQ Manufacturing Inc C T...

Page 41: ...Y DURING WASH USAGE AND INSTALLTATION ALSO APPLY DURING DISASSEMBLY AND DE COMMISSIONING HYDRAULICS LUBRICANTS MUST BE RECYCLED AS REQUIRED BY LOCAL ENVIROMENTAL LAW DO NOT DISPOSE OF BY POURING DOWN THE DRAIN ELECTRONICS MUST BE RECYCLED AS REQUIRED BY LOCAL ENVIRONMENTAL LAW DO NOT DISPOSE OF BY ADDING TO THE MUNICIPAL WAST STREAM METAL OTHER PARTS OF THE SYSTEM MUST BE RECYCLED AS REQUIRED BY L...

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