Beko DRYPOINT M intelligence Installation And Operation Instructions Manual Download Page 20 | Manualshive

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Installation and operation instructions US-EN

20

DRYPOINT

®

M intelligence

3. Installation

3.1. Preconditions

To achieve good drying results, you must ensure efficient preliminary filtration of the compressed air. Without a preliminary
filtration system that meets the recommendations below, it is not possible to achieve satisfactory drying results. For details,
see overview below.

p

Equipment

Equipment

Central
dryer

p

W

W

W = Water separator
F = Fine filter for the application with oilfree compressors
S = Super fine filter for the application with oil lubricated compressors

F/S

F/S

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Summary of Contents for DRYPOINT M intelligence

Page 1: ...DRYPOINT M intelligence MDi 12 LV MDi 17 LV MDi 25 LV MDi 35 LV MDi 45 LV MDi 55 LV MDi 65 LV MDi 100 LV MDi 130 LV Drying system Installation and operation instructions US EN English US 07 079 ...

Page 2: ...0 2 3 1 Operating principle 11 2 3 2 Operating mode 12 2 4 Control and display elements 13 2 5 4 20 mA interface 14 2 6 Alarm relay 14 2 7 Dimensions 15 2 8 Technical data 16 3 Installation 20 3 1 Preconditions 20 3 2 Installation 21 4 Electrical installation 22 4 1 Warning 22 4 2 Terminals 22 4 3 Opening the control unit 23 4 4 Connection of power cable to power supply board 24 4 5 Connection of ...

Page 3: ...3 Replacing control unit 29 7 1 4 Replacing float drain 29 7 1 5 Permeation rate measurement 30 7 1 6 Cleaning 31 8 Spare parts and accessories 31 9 Troubleshooting and repair 32 9 1 Action to be taken in the event of a fault malfunction 32 9 1 1 Power failure 32 9 1 2 Sensor failure 32 9 1 3 Deviating degree of drying 33 9 2 FAQ 34 10 Shutting down 36 11 Dismantling and disposal 36 12 Declaration...

Page 4: ...ger warning caution relating to mains voltage and powered machine parts 1 1 2 On the device eco label Label awarded to particularly energy efficient devices 20 20 20 Maintenance information for nanofilter Date of next filter change Maintenance information for nanofilter Do not open the housing head when exchanging the filter General instructions General hazard symbol danger warning caution General...

Page 5: ...coming into contact with non insulated powered components For the electrical installation of the device adhere to all applicable regulations e g VDE 0100 IEC 60364 Before carrying out any maintenance work de energize the system All electrical work must be carried out by authorized specialist technical personnel1 The permissible operating voltage is printed on the name plate and must be strictly ad...

Page 6: ...d and suitably trained technical personnel If you detect any damage do not start the device Adhere to the permissible storage and transport temperatures see technical data Protect the device against direct sunlight and heat radiation The device must be stored in the original packaging sealed the packaging and stored in a dry and frost free room Ensure that the storage temperature does not exceed t...

Page 7: ...unit is not designed for use in conjunction with CO systems With an application in systems with increased requirements for compressed air quality food or foodstuff industry medical technology laboratory equipment or facilities specialised processes etc the operator must decide on measures for the monitoring of the compressed air quality Such equipment might also help enhance the safety of the down...

Page 8: ...02 Element mat no 4010849 Work temp TS 35 122 F 2 50 C Max work pr PS 58 145 psi 4 10 bar Connection pipe NPT 1 2 Power supply 95 240 VAC 10 50 60 Hz 100 125 VDC 10 Power Consumption max 20 VA W PED2014 68 EU Category Fluidgroup 2 DRYPOINT Designation Description Type Type designation Material No Material number Serial No Serial number Lot Date of manufacture Element Designation of integrated filt...

Page 9: ... Protection Class IP54 Cat Fluidgroup 2 Designation Description Type Type designation Material No Material number Serial No Serial number Lot Date of manufacture Work temp TS Permissible min max operating temperature Max work pr PS Permissible min max operating pressure Power supply Power supply rating Protection class IP class PED2014 68 EU Category Permissible fluid group according to European P...

Page 10: ...s of the unit are integrated into the control panel 1 The control panel shows the current operating mode as well as the set degree of drying A change of the operating mode or the degree of drying is possible at any time during continuous operation 1 2 3 4 8 5 7 9 6 11 12 10 20 20 20 Year Mon th NEXT ELEMENT CHANGE DRYPOINT M eco control 1 User interface 2 Control unit housing head 3 Label DRYPOINT...

Page 11: ...ypasses the sensor continuously in the purge air control Based on the sensor signals the purge air control opens the purge air inlet to the membrane dryer if purging is required As a result the purge air pressure drops to the atmospheric pressure and is much dryer than the compressed air as the moisture is distributed to a much larger volume The very dry purge air 10 will be routed through the pur...

Page 12: ...ated in case of deviations The solenoid core 2 and the piston 3 close the valve seat so that the compressed air flows through the purge air nozzle 4 to the membrane dryer The drying process commences without delay 2 3 2 Operating mode Constant mode 14 F factory set the pressure dew point at the outlet is kept constant In this operating mode the DRYPOINT M intelligence keeps the set outlet pressure...

Page 13: ...tton is pressed and held for a certain period of time approx 0 2 second If one control function is initiated through permanent pressing of the button s then the device displays the possible start of the operation All green value LEDs 3 are flashing After releasing the button s a time window of 10 seconds is available for actions Each actuation of the buttons in this time window extends the time wi...

Page 14: ...lected operating mode 4 mA 55 F 20 mA 77 F Output value in case of an error 24 mA Intervals 0 9 F 2 6 Alarm relay The drying system is equipped with an alarm relay for the output of error signals The system does not distinguish between the different types of errors Error list Sensor errors see device errors Solenoid valve errors see device errors Exceeding the permissible deviation degree of dryin...

Page 15: ... 35 23 40 74 46 65 B inch approx 7 67 approx 7 67 approx 8 46 approx 8 46 approx 8 46 approx 8 46 approx 11 81 approx 11 81 approx 11 81 C inch 5 23 5 23 5 23 5 23 5 23 5 23 5 62 5 62 5 62 D diameter D1 inch 2 36 2 36 2 36 2 36 3 14 3 14 3 14 3 14 3 14 3 14 3 14 3 14 4 72 4 72 4 72 4 72 4 72 4 72 E inch 2 55 2 55 2 55 2 55 2 55 2 55 3 07 3 07 3 07 F inch 5 23 5 23 5 23 5 23 5 23 5 23 5 74 5 74 5 7...

Page 16: ...aterials Media contacting parts corrosion proof Materials conforming to RoHS and REACH regulations Plastic components conforming to UL regulations Integrated nanofilter 0 01 µm 0 005 mg m Pressure loss 2 5 psi depending on compressed air volume flow PDP outlet settings 50 45 40 37 32 23 14 5 5 15 F PDP difference settings 20 27 35 45 55 65 72 80 90 100 F Fahrenheit Electrical data Power consumptio...

Page 17: ... 49 7 75 5 100 1 32 F 8 4 11 2 16 8 22 4 32 2 37 4 45 0 68 7 91 2 4 F 8 2 10 9 16 4 21 9 31 3 36 5 43 9 67 1 89 1 23 F 7 6 10 2 15 2 20 3 29 1 34 1 41 1 62 7 83 4 14 F 15 F 7 0 9 3 14 0 18 6 26 6 31 3 38 0 57 9 76 7 5 F 6 4 8 6 12 9 17 2 24 6 28 9 35 2 53 4 70 8 4 F 6 0 8 1 12 1 16 1 23 1 27 1 32 9 50 0 66 4 15 F 5 6 7 4 11 3 15 0 21 4 25 0 30 6 46 5 62 1 DTP outlet 1 3 1 7 2 6 3 5 5 0 5 9 7 2 10 ...

Page 18: ...9 9 23 1 27 7 42 1 55 8 32 F 4 7 6 2 9 4 12 5 17 9 20 8 25 1 38 3 50 8 4 F 4 6 6 1 9 1 12 2 17 5 20 4 24 5 37 4 49 7 23 F 4 2 5 7 8 5 11 3 16 2 19 0 22 9 35 0 46 4 14 F 15 F 3 9 5 2 7 8 10 4 14 8 17 4 21 2 32 2 42 8 5 F 3 6 4 8 7 2 9 6 13 7 16 1 19 6 29 8 39 5 4 F 3 4 4 5 6 7 9 0 12 9 15 1 18 3 27 8 37 0 15 F 3 1 4 1 6 3 8 3 11 9 13 9 17 0 25 9 34 6 DTP outlet 1 0 1 3 1 9 2 5 3 7 4 3 5 2 7 9 10 4 ...

Page 19: ...3 9 18 5 15 F 1 6 2 1 3 1 4 2 6 0 7 0 8 5 12 9 17 3 DTP outlet 0 7 0 9 1 3 1 8 2 6 3 0 3 7 5 5 7 3 60 psi Purge air in cfm at 60 psi The intrinsic permeability is approx 5 of the purge air volume Product selection Example selection drying result for Volume flow usage air 6 4 cfm Operating pressure 60 psi PDP lowering 40 F to 15 F Search in the table of the service data 4 bar Column DTP inlet 40 F ...

Page 20: ... of the compressed air Without a preliminary filtration system that meets the recommendations below it is not possible to achieve satisfactory drying results For details see overview below p Equipment Equipment Central dryer p W W W Water separator F Fine filter for the application with oilfree compressors S Super fine filter for the application with oil lubricated compressors F S F S ...

Page 21: ... of the membrane dryer mount in flow direction see arrow on check valve The purge air must flow freely from the section covered by the screen 2 The room in which the unit and the accessory equipment are installed must not house units that might release chemical substances The unit must be installed in a room that is protected against frost The ambient temperature as well as the compressed air temp...

Page 22: ...ection work while the unit is powered 1 Specialist technical personnel Specialist technical personnel are persons who due to their professional qualification and knowledge in the field of measuring control and pneumatic technology and their knowledge of the applicable statutory regulations guidelines and standards are in a position to foresee potential dangers in relation to the use of the device ...

Page 23: ...he 4 20 mA interface you must open the housing of the control unit To do this loosen the 4 housing screws using a 0 08 Allen key Feed the cables through the armored conduit fitting 4 or 5 4 5 0 08 2 mm Then lift the cover from the control unit Ensure that the ribbon cable 3 is not squeezed or torn X4 5 X4 4 X4 3 X4 2 X4 1 3 2 1 X4 5 X4 4 X4 3 X4 2 X4 1 ...

Page 24: ...chart below 4 6 Connection of floating contact to control unit PCB This contact is used for alarm output signals Connect the floating contact according to the terminal assignment chart below 5 Commissioning After the unit has been integrated into the piping system and all electrical connections have been established it can be commissioned To do this connect the power plug to the power mains and sl...

Page 25: ...continuously on Dynamic Mode ΔT 90 F Test Power Value Pressure Dew Point 50 20 40 35 32 55 65 80 100 F F 23 5 15 Power and value LEDs are lit Constant Mode DTP 40 F Power LED flashes interval 2 sec value LED is continuously on Dynamic Mode ΔT 35 F Test Power Value Pressure Dew Point 50 20 40 35 32 55 65 80 100 F F 23 5 15 Power and value LEDs are lit Constant Mode DTP 5 F Power LED flashes interva...

Page 26: ...er Value Pressure Dew Point 50 20 40 35 32 55 65 80 100 F F 23 5 15 Press and hold the Test button and the Value button for 3 seconds Activation is displayed all green LEDs are flashing Release both buttons The setup mode is activated Execute changes settings The settings apply until they are changed To change the settings press the Value and Test buttons 6 3 1 Change operating mode 6 3 2 Changing...

Page 27: ...e Dew Point 50 20 40 35 32 55 65 80 100 F F 23 5 15 Deactivation Press and hold the Test button for 10 seconds Activation is displayed all green LEDs are flashing Releasing the button The device returns to the setup mode changes of the settings can now be performed If no buttons will be actuated during 10 seconds then the device will change to normal mode 7 Maintenance and servicing 7 1 Maintenanc...

Page 28: ...e spent filter element 5 and dispose of it safely 4 Insert the new filter element 6 5 Mount 7 and screw on 8 the housing extension 6 Open the shut off valves 9 and close the shut off valve 10 of the bypass 7 Apply the new nanofilter service label 11 1 2 1 4 5 3 7 8 6 9 10 9 11 CAUTION Risk of damage to the environment Spent filter elements might contain substances that are harmful to the environme...

Page 29: ...equired as a result of assessing the situation then you will receive the installation instructions with the new control unit 7 1 4 Replacing float drain If the float drain is defective it must be replaced 1 Close the shut off valves 1 and open the shut off valve 2 of the bypass 2 Hold the top part of the housing unscrew the housing extension 3 and remove it 4 1 2 1 4 3 For detailed instructions fo...

Page 30: ...lel Setting of the DRYPOINT M intelligence to operating mode Service Mode see 6 3 3 only the measuring gas flow will be made available inside of the device Measurement sequence Unscrew the blind plug at the head of the membrane dryer The exiting purge area is depressurized Screw in connection G1 4 BSPP British Standard Pipe Parallel of the hose connection volume flow meter into the thread G1 4 BSP...

Page 31: ...tergent can cause damage to the device components and integrated electronic components Never clean the device with a wet cloth Do not use aggressive detergents Do not clean or operate the device with hard or pointed implements 8 Spare parts and accessories The following spare parts and accessories for the DRYPOINT M intelligence are available from the manufacturer Type Spare part Picture Order num...

Page 32: ... problem If necessary contact the manufacturer for advice 9 1 1 Power failure In the event of a power failure the solenoid valve opens so that the purge air flow is unrestricted As soon as the power returns the DRYPOINT M intelligence automatically switches to normal operating mode with the previously applied settings 9 1 2 Sensor failure Software detects sensor failure red LED flashes permanently...

Page 33: ... F 32 F example Red LED flashes 2 seconds cycle Test Power Value Pressure Dew Point 50 20 40 35 32 55 65 80 100 F F 23 5 15 Value LED is lit Setpoint 65 F 23 F example Value LED of lower value flashes next to the setting Value 80 F 5 F example If the achieved pressure dew point is again in line with the setpoint value the unit returns to normal operating mode Actual value above upper limit value t...

Page 34: ... overload Improve operating conditions e g increase operating pressure avoid sudden load changes check dryer dimensions use larger unit Fail safe mode active Check error signals the flashing rate and interval of the red LED indicate the type of the error fault if necessary contact manufacturer Incorrect installation direction Check installation direction of unit Software error Contact manufacturer...

Page 35: ...for repair or replace control unit Settings cannot be changed 2 buttons not pressed simultaneously See chapter Operation Correct button operation testing with solenoid valve Button not held long enough See chapter Operation Press the buttons for approx 0 2 seconds Button physically damaged Contact manufacturer if necessary return unit for repair or replace control unit No power supply green power ...

Page 36: ...ng the drying system disconnect it from the power mains and perform the steps for assembly and installation in reverse order Disassemble the DRYPOINT M intelligence and dispose of the parts and media separately according to the applicable statutory waste disposal regulations Spent filter element Waste classification 150203 Adsorption and filter materials cleaning wipes and protective clothing unle...

Page 37: ... 45 MDi 55 MDi 65 MDi 100 MDi 130 Voltage variants 95 240 VAC 10 50 60 Hz 100 125 VDC 10 Max operating pressure 10 bar g Product description and function Compressed air adsorption agent with membrane dryer with integrated filter condensate drain and sensor controlled pressure dew point control for the setting of stable degrees of drying Low voltage directive 2014 35 EU Applied harmonized standards...

Page 38: ...Installation and operation instructions US EN 38 DRYPOINT M intelligence ...

Page 39: ...US EN Installation and operation instructions DRYPOINT M intelligence 39 ...

Page 40: ...ave 6 E 08758 Cervelló Phone 34 93 632 76 68 info es beko technologies es 中華人民共和國香港特別行政區 Hong Kong SAR of China BEKO TECHNOLOGIES LIMITED Unit 1010 Miramar Tower 132 Nathan Rd Tsim Sha Tsui Kowloon Hong Kong Phone 852 5578 6681 Hong Kong Phone 86 147 1537 0081 China tim chan beko technologies com India BEKO COMPRESSED AIR TECHNOLOGIES Pvt Ltd Plot No 43 1 CIEEP Gandhi Nagar Balanagar Hyderabad IN ...

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