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CHANGING THE HYDRAULIC OIL 

 

POURING OUT THE HYDRAULIC OIL 

 

LOWER DOWN UNTIL IT RECEIVES THE CUTTING 

HEAD.

 

 

REMOVE HYDRAULIC HOSE UNION AT HEAD LIFTING 

 

 

PUT THE REMOVED HYDRAULIC END OF THE HOSE 
INTO A CONTAINER.

 

 

EMPTY THE OIL BY PRESSING HEAD LIFTING BUTTON 
AT CONTROL PANEL. 

AFTER EMPTING THE OIL, FIX THE HYDRAULIC HOSE UNION TO 
THE SAME PLACE.

 

 REFILLING THE HYDRAULIC OIL 

THE HYDRAULIC OIL FILLING

 

 

REMOTE THE BOLTS OF HYDRAULIC DRAWER, THEN 

PULL IT OUT. 

 

OPEN THE STORE COVER.

 

 

POUR 32  NUMBERED ISO HYDRAULIC OIL INTO 
TANK. (4LT CAPACITY.)

 

 

CLOSE THE TANK COVER AND MOVE THE DRAWER 
INTO THE BODY

 

FASTEN THE SCREWS TO THE BODY AGAIN WITH THE HELP 
OF HYDRAULIC DRAWER.

 

FILLING OF COOLANT

 

 

 

CONSISTING OF A MIXTURE OF LIQUID AND WATER COOLANT LIQUID SHOULD BE USED FOR STEEL CUTTING. COOLANT 

SHOULD NOT BE USED FOR CUTTING CASTING. SPECIFIC PERIODS OF TIME (AT LEAST ONCE A MONTH) , COOLANT SHOULD BE 
DRAINED AND CLEAN CHIPS. IF AMOUNT OF COOLANT IS NOT ENOUGH, ADD TO THE TANK. (4 LITERS OF TANK CAPACITY. COLLANT 
MIXING RATIO 1/10) 

 

WORKING PRINCIPLE OF THE BOW 

THE HYDROLIC PUMP STARTS AS THE HYDROLIC ENGINE IS TURNED ON. THE HYDROLIC PUMP ABSORBES THE OIL FROM THE TANK 

AND GIVES IT TO THE CLOSED CENTERED DIRECTION CONTROL VALVE. THE DIRECTION CONTROL VALVE TAKES THE LEFT POSITION 

FOR THE BOW’S UPWARDS MOVEMENT AND PUMPS THE OIL TO PISTON’S SIDE OF CYLINDER AND THE PISTONS STARTS TO MOVE 

UPWARDS. THIS IS HOW THE BOW’S UPWARDS MOVEMENT IS PROVIDED. THE BOW MOVES DOWNWARDS BY ITS OWN WEIGHT. FOR 

THIS MOVEMENT THE DIRECTION CONTROL VALVE TAKES THE RIGHT POSITION AND THE OIL TURNS BACK TO THE TANK BY PASSING 

THROUGH  THE OIL THROTTLER. BY THIS METHOD THE BOW’S DOWNWARDS MOVEMENT IS BEING PROVIDED. 

 

WORKING PRINCIPLES OF THE VICE 

THE  HYDROLIC  PUMP  ABSORBES  THE  OIL  FROM  TEHE  TANK  AND  GIVES  IT  TO  OPEN  CENTERED  DIRECTION  CONTROL  VALVE.  THE 

VALVE TAKES THE LEFT POSITION FOR VICE’S FORWARDS MOVEMENT AND PUMPS THE OIL TO THE PISTON SIDE OF THE CYLINDER.  

AS THE MATERIAL IS CLAMPED, LOCKING VALVE TAKES ACTION AND KEEPS THE MATERIAL CLAMPED IN A STABLE PRESSURE. AFTER 

CUTTING PROCESS  FINISHES  THE DIRECTION  CONTROL VALVE TAKES THE RIGHT POSITION, TURNS OFF THE LOCKING VALVE AND 

THE BACKWARDS MOVEMENT OF THE VICE BEGINS AS THE OIL IS PUMPED TO THE INVERSE SIDE OF THE PISTON. THIS IS HOW THE 

VICE GETS OPENED. 

TROUBLE  SHOOTING 

 

THE BOW COMES DOWN OUT OF CONTROL; 

 

THE SEALS INSIDE OF THE HYDROLIC PISTONS MIGHT BE WORNED  OUT; REPLACE. 

 

CHECK VALVE MIGHT BE BUNGED UP WITH DIRTH; CLEAN. 

 

CENTER OF THE DIRECTION VALVE MIGHT BE BUNGED UP WITH DIRTH; CLEAN. 

 

THE O-RINGS OF PRESSURE ADJUSTING VALVEMIGHT BE WORNED OUT; REPLACE. 

 

SOUNDS COMING FROM THE FRONT PULLEY 

 

THE BEARINGS MIGHT BE WORNED OUT; REPLACE. 

Summary of Contents for BMSY 360 CDGH

Page 1: ...SEMI AUTOMATIC TWIN PILLAR BANDSAWING MACHINES BMSY 360CDGH RUNNING VOLTAGE SERIAL NUMBER...

Page 2: ...ENDS THE WARRANTY AND THE MANUFACTURER BECOMES FREE FROM EVERY KIND OF RESPONSIBILITY NO CLAIM FOR DAMAGES SHALL BE ACCEPTED IN CASE THE MACHINE LAYS IDLE FOR A LONG PERIOD OF TIME MACHINE IS DESIGNE...

Page 3: ...E CARRIED OUT BY QUALIFIED PERSONNEL THE MACHINE MUST ONLY BE OPERATED BY A TECHNICALLY TRAINED AND EXPERIENCED OPERATIVE WHO IS ALSO INSTRUCTED IN SAFETY AT WORK PROCEDURES ANY ADJUSTMENTS CLEANING R...

Page 4: ...L THE MACHINE PLEASE BE SURE THAT THE TEETH OF THE BAND ARE LOOKING TO CORRECT DIRECTION DON T LEAVE THE BAND ON THE GROUND OR ANY PLACE THAT IS DANGEROUS FOR OTHER PEOPLE BE CAREFUL WHEN USING THE MA...

Page 5: ...LERDE G VENLIK KUMANDA SISTEMLERININ G VENLIKLE ILGILI KISIMLARI B L M 1 TASARIM I IN GENEL PRENSIPLER EN 13898 2003 MACHINE TOOLS SAFETY SAWING MACHINES FOR COLD METAL TAKIM TEZG HLARI G VENLIK METAL...

Page 6: ...TEMPER WITH THE SAFETY DEVICES AND GUARDS ON THE MACHINE C DO NOT REMOVE ANY OF THE SAFETY DEVICES AND GUARDS ON THE MACHINE ALWAYS MAKE SURE THAT SAFETY DEVICES AND GUARDS ARE REMOUNTED AFTER THEIR T...

Page 7: ...270 CUTTING CAPACITY ROUND mm 360 30 FLAT mm 510 X 360 SQUARE mm 360 CUTTING CAPACITY ROUND mm 360 45 FLAT mm 390 X 360 SQUARE mm 360 MAIN DRIVE MOTOR kw 3 HYDRAULIC MOTOR kw 1 1 COOLANT MOTOR kw 0 12...

Page 8: ...TO BALANCE WITH 4PCS M12 SCREWS THAT ARE ON THE LEGS YOU SHOULD FIX IT WITH 13 STEEL PINS BALANCING THE MACHINE BALANCING THE MACHINE CAN BE ACHIEVED BY USING THE HEIGHT ADJUSTABLE SCREWS THE MACHINE...

Page 9: ......

Page 10: ...THE CUTTING SIGNAL BUTTON SHOW SIF THERE IS A PROBLEM AT THE MACHINE COOLANT BUTTON IT IS USED TOL ET THE COOLANT LIQUID FLOW BOW UP BUTTON MOVES THE BOW UP MANUALLY AND STOPS CUTTING BOW DOWN BUTTON...

Page 11: ...G SPEED OF BLADE THE INDICATOR OF MANOMETER MUST BE IN THE GREEN AREA AREA II IF THE INDICATOR IS IN ONE OF THE RED AREA THIS MEANS THAT THE TENSION OF THE BLADE IS NOT IN THE ACCEPTABLE LEVEL AND IT...

Page 12: ...BREAKS OR LOSES TENSION MAIN MOTOR STOPS FOR SAFETY MACHINE AND OPERATOR WHEN THIS SWITCH IS OPERATING BOW MAY ONLY MOVE UP OR DOWN SAFETY SWITCHES FOR COVERS BY THIS SWITCH MACHINE DOES NOT START IF...

Page 13: ...URN ON THE COOLANT ACCORDING TO YOUR NEED 13 DUE TO THE MATERIAL DETECTION SENSORS ON THE MACHINE APPROACHED TO THE MATERIAL FASTLY AND THEN PASSES TO THE SPEED WHICH IS ADJUSTED BY THE VALVE 14 WHEN...

Page 14: ...CHECK THE TIGHTNESS OF WHEEL BOLTS D CONTROL THE OIL LEVEL IN HYDRAULIC TANK E FILL GREASE OIL FROM THE HOLE ON THE TENSIONING SLIDE BLADE GUIDANCE FOR AN ACCURATE GUIDACE OF THE BANDSAW BLADE THERE...

Page 15: ...LVE TAKES THE LEFT POSITION FOR THE BOW S UPWARDS MOVEMENT AND PUMPS THE OIL TO PISTON S SIDE OF CYLINDER AND THE PISTONS STARTS TO MOVE UPWARDS THIS IS HOW THE BOW S UPWARDS MOVEMENT IS PROVIDED THE...

Page 16: ...AR THAT THE BLADE CAN BE EASILY TAKEN OFF AROUND THE PULLEYS THE SAME WAY BUT VIC AVERSE FIT AND TIGHTEN THE NEW BLADE THERE IS ALSO POSSIBILITY TO TIGHTEN THE BLADE BY TORQUE METER ALWAYS PAY ATTENTI...

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Page 20: ...SEMI AUTOMATIC TWIN PILLAR BANDSAWING MACHINES BMSy 360CDGH SPARE PART TABLES...

Page 21: ...IMBUS 003 360CDGH 001 003 M5x10 IMBUS 004 360CDGH 001 004 EXCENTRIC SHAFT FOR BEARING 005 360CDGH 001 005 BEARING 6002 006 360CDGH 001 006 BEARING 6002 007 360CDGH 001 007 RING 008 360CDGH 001 008 LI...

Page 22: ...360CDGH 002 013 VICE AXIS PLATE 014 360CDGH 002 014 M8x20 INBUS 015 360CDGH 002 015 M8x60 INBUS 016 360CDGH 002 016 VICE AXIS PLATE CONNECTION BLOCK 017 360CDGH 002 017 VICE JAW ROLLER 018 360CDGH 00...

Page 23: ...2x40BOLT 6 PCS 006 360CDGH 003 006 M8x1 OILER 007 360CDGH 003 007 PLASTIK 23 ADET 008 360CDGH 003 008 BALL 22 PCS 009 360CDGH 003 009 SHAFT FOR TURNABLE BASE 010 360CDGH 003 010 5x190 O RING 011 360CD...

Page 24: ...ISTON PIPE NUT FRONT 006 360CDGH 004 006 M8x60 INBUS 007 360CDGH 004 007 CONNECTION NUT FOR VICE 008 360CDGH 004 008 CONNECTION NUT BETWEEN PIPE AND BODY 009 360CDGH 004 009 M12x60 INBUS 010 360CDGH 0...

Page 25: ...SET 009 440CDGH 00509 ORING 49x3 010 440CDGH 00510 DUST SEALS 30x38 011 440CDGH 00511 OIL SEALS 30x40x8 012 440CDGH 00512 PISTON UPPER COVER 013 440CDGH 00513 BAND 2x10 014 440CDGH 00514 ORING 49x3 0...

Page 26: ...360CDGH 006 011 RING 012 360CDGH 006 012 8x30 PIN 013 360CDGH 006 013 CONNECTION BLOCK 014 360CDGH 006 014 M12x40 INBUS 015 360CDGH 006 015 TENSION BLOCK FLAT 016 360CDGH 006 016 12 RONDEL 017 360CDG...

Page 27: ...360CDGH 007 06 SEAL 80x110x13 007 360CDGH 007 07 RING DIN472 110 008 360CDGH 007 08 BEARING NJ 212 009 360CDGH 007 09 OUTER RING 010 360CDGH 007 10 BEARING RS 6212 011 360CDGH 007 11 BODY 012 360CDGH...

Page 28: ...0CDGH 008 09 BEARING INNER SHAFT 010 360CDGH 008 10 6002 BEARING 011 360CDGH 008 11 M8 NUT 012 360CDGH 008 12 M8x40 BOLT 013 360CDGH 008 13 M12x50 INBUS 014 360CDGH 008 14 WASHER 015 360CDGH 008 15 FI...

Page 29: ...CDGH 009 08 6002 BEARING 009 360CDGH 009 09 BEARING INNER SHAFT 010 360CDGH 009 10 MOVING CARBIDE BLOCK UPPER PLATE 011 360CDGH 009 11 M8x25 INBUS 012 360CDGH 009 12 M6x40 SESTKUR 013 360CDGH 009 13 M...

Page 30: ...GE 004 360CDGH 010 04 LOWER FLAT 005 360CDGH 010 05 UPPER FLAT 006 360CDGH 010 06 FXING BLOCK 007 360CDGH 010 07 M5x10 FIXING BOLT 008 360CDGH 010 08 WASHER 009 360CDGH 010 09 HANDLE 010 360CDGH 010 1...

Page 31: ...T 005 360CDGH 011 005 1 8 REKOR 006 360CDGH 011 006 M8x110 INBUS 007 360CDGH 011 007 1 8 STOPPER 008 360CDGH 011 008 WHEEL 009 360CDGH 011 009 O RING 39 34x2 62 010 360CDGH 011 010 BRASS 011 360CDGH 0...

Page 32: ...9 360CDGH 012 09 GRAS RL K 010 360CDGH 012 10 SLEDGE BLOCK 011 360CDGH 012 11 BANT 2x10 012 360CDGH 012 12 OIL SEAL 25x35x7 013 360CDGH 012 13 PISTON HOLDER 014 360CDGH 012 14 O R NG 90x4 015 360CDGH...

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