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Summary of Contents for BMSO 320

Page 1: ...FULL AUTOMATIC HORIZONTAL BANDSAWING MACHINES BMSO 320 2019 14 11 19 ...

Page 2: ...ly expires the warranty and the manufacturer will be freed from any responsibility Any kind of alteration on the machine ends the warranty and the manufacturer becomes free from every kind of responsibility No claim for damages shall be accepted in case the machine lays idle for a long period of time Machine is designed to be run indoors İt is not recommended to run the machine outdoors The serial...

Page 3: ...be carried out by qualified personnel The machine must only be operated by a technically trained and experienced operative who is also instructed in safety at work procedures Any adjustments cleaning repairs or changing of the saw blade must under no circumstances be performed unless the machine is fully isolated from the electrical power supply Ensure the emergency stop button on the control binn...

Page 4: ...ol the machine Please be sure that the teeth of the band are looking to correct direction Don t leave the band on the ground or any place that is dangerous for other people Be careful when using the machine and keep the working area clean clean the saw dusts and oil traces Pay attention to security instructions when using the machine Don t wear loose cloths when using the machine Regardless use th...

Page 5: ... health Exposed person any person who finds himself in dangerous zone either entirely or partially Purpose of machine This machine has been designed to be mainly used by light and medium structural steel industries This machine has been designed for the cutting of ferrous material and the other light materials with solid hollow or cross section Any other material use differing from the above menti...

Page 6: ...YDRAULIC FLUID POWER GENERAL RULES AND SAFETY REQUIREMENTS FOR SYSTEMS AND THEIR COMPONENTS EN ISO 13849 1 2008 AC 2009 SAFETY OF MACHINERY SAFETY RELATED PARTS OF CONTROL SYSTEMS PART 1 GENERAL PRINCIPLES FOR DESIGN EN 13898 2003 A1 2009 AC 2010 MACHINE TOOLS SAFETY SAWING MACHINES FOR COLD METAL EN ISO 12100 2010 SAFETY OF MACHINERY GENERAL PRINCIPLES FOR DESIGN RISK ASSESMENT AND RISK REDUCTION...

Page 7: ...be pressed and the movement will stop In this way movement stops without harm The swich which limits the downfeed presses on the plate there is finger jam risk Downfeed speed is adjusted to less than 10mm s which helps running away faster There is hand jam possibility between the upper swich and bow head Downfeed speed is adjusted to less than 10mm s which helps running away faster There is jam po...

Page 8: ... the end of chip conveyor which may cause jamming There are warnings in user manuals There are warning signs on the machines Warning for jamming from the chip conveyor grid to chip conveyor There are warnings in user manuals There are warning signs on the machines Warning for reaching to the chain under the chain cover Under the cover is closed to prevent reaching to the chain Warning for finger j...

Page 9: ...e to en iso 3746 Values for noise are level of issue and it doesn t state it s on safe working level Even there is a connection betweeen İssue and exposure levels this can not be used safely to decide if advanced precautions are needed Factors that effect the real level of exposure that effects work force are depending on featuress of warehouse other sourses of noise other works nearby and quantit...

Page 10: ... temper with the safety devices and guards on the machine C Do not remove any of the safety devices and guards on the machine Always make sure that safety devices and guards are remounted after their temporary removal for technical reasons ordered by the boss Connection To The Electrical System Control panel is mounted on the electric panel Machine is connected to the main supply in the electrical...

Page 11: ...tor Kühlmittelpumpe kW 0 25 0 25 0 25 Cutting Speeds Schnittgeschwindigkeit m min 20 100 20 100 20 100 Band Dimensions Sagebandabmessung mm 3400 x 27 x 0 9 3660 x 27 x 0 9 4160 x 34 x 1 1 Working Height Arbeitshöhe mm 640 640 640 Weight Gewicht Kg 736 765 860 Dimensions Masse Length Länge mm 1800 1900 2100 Width Breite mm 850 850 850 Height Höhe mm 1300 1300 1300 Transportation And Carrying Of Mac...

Page 12: ...machine will be fixed should be flat and bowless Machine base should be placed properly linear and diagonal way Get the machine to balance with 4pcs M10 screws that are on the legs you should fix it with Ø10 5steel pins ...

Page 13: ...he saw automatıcally stops After thıs the reset button must be presset and made a new program for next cuttıng Emergency stop button prevents accıdents at unexpectıng sıtuatıons Start button start the cuttıng Stop button stops the cuttıng Sıgnal button show sıf there ıs a problem at the machıne Start ready button energıses power cırcuıt of the machıne Bow up button moves the bow up manually and st...

Page 14: ...n feed speed adjustment adjust speed accordıng to hardness of materıal to be cut When blade becomes blunt choose a lower speed to have a better cut Area I this shows that the tension of the blade is less than it must be Adjust the blade tension Area II this shows that the tension of the blade is normal Area III this shows that the tension of the blade is more than it must be This may break the bla...

Page 15: ... preset after that the reset button must be pressed 9 For the next cuttıng follow the some way Automatic cutting operation 1 Switch on the main switch 2 Sealet B6 selector to position 2 3 Adjust S2 limit switch according to the materials diameter or height 4 Press B3 puhbutton to the bow up 5 Select B6 selector to position 1 6 Slide the lenght stop on the spindle until reaching required lenght and...

Page 16: ...y Cutting in a right way You should make fence like on the the picture with the same length of material to be cut to avoid sliding danger of material There is a warning plate on machine aganist danger of material s falling ...

Page 17: ...ccording to the grade of material it provides to regulate cutting pressure The cutting pressure should be reduced when the blade is being dull After that the blade must be changed Adjustment Of Upper Limit Switch Before Cutting Bring down the bow till it approaches to the material about 5mm For preventing the bow go up more than necessary Loose the part which presses to the switch Turn it towards ...

Page 18: ... mm Trouble Shootıng The bow comes down out of control The seals ınsıde of the hydrolıc pıstons mıght be worned out replace Check valve mıght be bunged up wıth dırth clean Center of the dırectıon valve mıght be bunged up wıth dırth clean The o rıngs of pressure adjustıng valvemıght be worned out replace Sounds comıng from the front pulley The bearıngs mıght be worned out replace The blade ıs leanı...

Page 19: ...ES NOT A PRESS BOW UP BUTTON THE MOTOR DOES NOT WORK GET IN TOUCH WITH THE BOW B COUNTER IS LOCKED B PRESET THE COUNTER AND PRESS RESET BUTTON C THERMAL PROTECTION HAS C WAIT A FEW MINUTES UNTIL WORKED THERMAL RELAY COOL IF THE MOTOR STILL DOES NOT WORK PRESS RESET BUTTON PUMP DOES NOT SUPPLY A REVERSE DIRECTION OF A EXCHANGE PHASES IN THE COOLANT PUMP ROTATION PUMP S SUPPLY B LACK OF COOLANT B PO...

Page 20: ... behind the wheels 1 2 a How the chip conevyor removes the chips 1 2 b Chip conveyor cover 1 2 c Coolant oil tank 1 2 d How to remove the chips from oil tank 1 3 Clean the chips from the vice block 1 4 Lubricate the upper clamping blocks 1 5 Clean the vice clamping shaft ...

Page 21: ... vice clamping shaft 1 7 a Coolant hoses 1 7 b How to air the hoses mentioned above 1 8 How to clean the tensioning rails 1 9 The manometer should be at 43 bars 2 Weekly maintenace 2 1 Check the gearbox oil level no 90 ...

Page 22: ...move the chips from the tank with shovel 2 4 New type coolant case 3 Monthly maintenance 3 1 Lubricate the front and drive wheels as shown 3 2 Lubricate the tensioning sledge as it is shown 3 2a Lubricate Vice chain sprocket idler shaft 3 3 Check the chip brush 3 4 Check the wheel bolts ...

Page 23: ...take the bearing block 2 Remove the shafts after removing the bolts 3 Remove the clip 4 Remove the inner pin of bearing Put a new one 5 Place the straight and eccentric shaft into the bearings 6 Hammer the straight and eccentric shafts into the bearings 7 Place the ring ...

Page 24: ...bed 10 Fix the pins with stay bolt 11 Fix the bearing block to the movable arm with bolt 5 Annual maintenance 5 1 Empty the oil from marked points 5 2 Remove the pointed pin and add 9 3 lt Shell Ip Esso etc Oil 5 6 Remove the cap and put 30 liters of number 46 oil oil mobil Shell ...

Page 25: ...GING THE SAWBLADE 1 Loosen the sawblade 4 Remove the sawblade from the carbide block 3 Remove the sawblade from the wheel 5 Change the blade with new one 6 Place the balde to the wheel 7 Place the sawblade ...

Page 26: ...7 Place the sawblade between the bearings 8 Place the sawblade between the carbide blocks straightly 9 Tighten the sawblade with tensioning shaft ...

Page 27: ...0 With using coolant it prevent to ignition at process area 1 Remove the coolant case onto a chock 2 How to add coolant to the coolant tank 3 Add coolant till the marked place 4 Placing the coolant tank Cutting Speeds The machine has two pre selected cutting speeds of 20 and 100 m sec Cutting speeds has to be selected according to the grade and dimensions of the material İf any vibration and or no...

Page 28: ...X X 165 CR MP V 12 1 2601 20 35 1 30 X 56 NICRMOV 7 1 2714 25 30 20 40 1 30 X 100 CRMO 5 1 2303 20 30 35 45 1 30 X X 32 CRMOV 33 1 2365 20 30 30 45 1 20 X HIGH SPEED STEEL S 5 6 2 1 3343 25 40 1 30 X S 5 6 2 5 1 3243 25 40 1 30 X S 18 0 1 1 3355 25 40 1 30 X S 18 1 2 10 1 3265 25 40 1 30 X VALVE STEEL X 45 CRSI 93 1 4718 30 40 1 20 X X 45 CRNIW 189 1 4873 30 40 1 20 X HIGH TEMPERATURE STEEL CRNI 2...

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Page 33: ...BEKA MAK FULL AUTOMATIC HORIZONTAL BANDSAWING MACHINES BMSO 320 SPARE PART TAB ES 2019 ...

Page 34: ... 013 BMSO 280 320 320L 01 13 TENSIONING BLOCK 014 BMSO 280 320 320L 01 14 BRASS 015 BMSO 280 320 320L 01 15 M8 30 İNBUS 016 BMSO 280 320 320L 01 16 TENSIONING NUT 017 BMSO 280 320 320L 01 17 M8 20 SETSKUR 018 BMSO 280 320 320L 01 18 TENSIONING SLEDGE 019 BMSO 280 320 320L 01 19 M8 30 İNBUS 020 BMSO 280 320 320L 01 20 SLEDGE FLAT 021 BMSO 280 320 320L 01 21 M8 35 INBUS 022 BMSO 280 320 320L 01 22 T...

Page 35: ...80 320 320L 02 05 BOW CONNECTION CASTING BLOCK RIGHT 006 BMSO 280 320 320L 02 06 M10 30 INBUS 007 BMSO 280 320 320L 02 07 BOW CONNECTION CASTING SHAFT 008 BMSO 280 320 320L 02 08 M8 20 SETSKUR 009 BMSO 280 320 320L 02 09 SPRING 010 BMSO 280 320 320L 02 10 M8 30 INBUS 011 BMSO 280 320 320L 02 11 CUTTING TABLE 012 BMSO 280 320 320L 02 12 VICE LOWER FLAT RIGHT 013 BMSO 280 320 320L 02 13 VICE LOWER F...

Page 36: ...03 07 472 50 SEGMAN 008 BMSO 280 320 320L 03 08 PISTON PIPE 009 BMSO 280 320 320L 03 09 1 8 Ø6 ELBOW 010 BMSO 280 320 320L 03 10 50 34 20 5 SEAL SET 011 BMSO 280 320 320L 03 11 PISTON SHAFT 012 BMSO 280 320 320L 03 12 BAND 013 BMSO 280 320 320L 03 13 UPPER COVER 014 BMSO 280 320 320L 03 14 DUST SEAL 30 38 015 BMSO 280 320 320L 03 15 UPPER CONNECTION BLOCK 016 BMSO 280 320 320L 03 16 M6 8 SETSKUR 0...

Page 37: ... SEAL 006 BMSO 280 320 320L 04 06 472 90 SEGMAN 007 BMSO 280 320 320L 04 07 6210 BEARING 008 BMSO 280 320 320L 04 08 METAL RING 009 BMSO 280 320 320L 04 09 METAL RING 010 BMSO 280 320 320L 04 10 6210 BEARING 011 BMSO 280 320 320L 04 11 KM7 SOMUN 012 BMSO 280 320 320L 04 12 MB7 WASHER 013 BMSO 280 320 320L 04 13 M10 110 INBUS 014 BMSO 280 320 320L 04 14 REDUCTOR BEARING 015 BMSO 280 320 320L 04 15 ...

Page 38: ...006 BMSO 280 320 320L 05 06 M4 8 INBUS 007 BMSO 280 320 320L 05 07 6000 BEARING 008 BMSO 280 320 320L 05 08 10 50 SHAFT 009 BMSO 280 320 320L 05 09 M8 25 INBUS 010 BMSO 280 320 320L 05 10 BLADE DIRECTION BLOCK 011 BMSO 280 320 320L 05 11 ECCENTRIC PIN 012 BMSO 280 320 320L 05 12 STRAIGHT PIN 013 BMSO 280 320 320L 05 13 62200 BEARING 014 BMSO 280 320 320L 05 14 Ø10 RİNG 015 BMSO 280 320 320L 05 15 ...

Page 39: ...VICE LOWER FLAFT 12 BMSO 280 320 320L 06 12 M8 20 INBUS 13 BMSO 280 320 320L 06 13 M12 45 INBUS 14 BMSO 280 320 320L 06 14 FLAT 15 BMSO 280 320 320L 06 15 M4 10 INBUS 16 BMSO 280 320 320L 06 16 M8 20 INBUS 17 BMSO 280 320 320L 06 17 12 210 SHAFT 18 BMSO 280 320 320L 06 18 UPPER FLAT 19 BMSO 280 320 320L 06 19 MOVING VICE ROLLER ROUGH 20 BMSO 280 320 320L 06 20 CHAIN GEAR WHEEL 21 BMSO 280 320 320L...

Page 40: ...HEEL STRAIGHT 4 BMSO 280 320 320L 07 04 12 220 SHAFT 5 BMSO 280 320 320L 07 05 M4 10 INBUS 6 BMSO 280 320 320L 07 06 FLAT 7 BMSO 280 320 320L 07 07 LOWER FLAT 8 BMSO 280 320 320L 07 08 M8 20 INBUS 9 BMSO 280 320 320L 07 09 FIXED VICE NUT 10 BMSO 280 320 320L 07 10 M12 40 6 CORNER BOLT 11 BMSO 280 320 320L 07 11 M8 20 INBUS 12 BMSO 280 320 320L 07 12 6004 BEARING ...

Page 41: ...0 320 320L 08 09 BEARING 6000 010 BMSO 280 320 320L 08 10 SWITCH LOWER FLAT 011 BMSO 280 320 320L 08 11 M4 30 INBUS 012 BMSO 280 320 320L 08 12 SWITCH UPPER FLAT 013 BMSO 280 320 320L 08 13 SWITCH FLAT 014 BMSO 280 320 320L 08 14 SWITCH FIXED FLAT 015 BMSO 280 320 320L 08 15 M6 15 INBUS 016 BMSO 280 320 320L 08 16 M6 20 INBUS 017 BMSO 280 320 320L 08 17 M8 30 INBUS 018 BMSO 280 320 320L 08 18 BRUS...

Page 42: ...ITCH TABLE 006 BMSO 280 320 320L 09 06 WASHER 007 BMSO 280 320 320L 09 07 KM6 NUT 008 BMSO 280 320 320L 09 08 Ø 14 SEGMAN 009 BMSO 280 320 320L 09 09 SPRING 010 BMSO 280 320 320L 09 10 SWITCH TABLE SHAFT PART NMR PART CODE PART NAME 001 BMSO 280 320 320L 10 01 CYLINDER PIPE 002 BMSO 280 320 320L 10 02 CYLINDER MILE 003 BMSO 280 320 320L 10 03 M10 40 INBUS 004 BMSO 280 320 320L 10 04 6005 BEARING 0...

Page 43: ...11 12 M8 20 INBUS 013 BMSO 280 320 320L 11 13 SLEDGE PLATES 014 BMSO 280 320 320L 11 14 WASHER 015 BMSO 280 320 320L 11 15 OIL SEAL 25X35X7 016 BMSO 280 320 320L 11 16 BANT 2X10 017 BMSO 280 320 320L 11 17 TENSIONING SLEDGE BLOCK 018 BMSO 280 320 320L 11 18 GREASE UNION 019 BMSO 280 320 320L 11 19 M8 20 SESTKUR 020 BMSO 280 320 320L 11 20 TENSIONING SLEDGE 021 BMSO 280 320 320L 11 21 WHEEL SHAFT 0...

Page 44: ...BUS 004 BMSO 280 320 320L 12 04 ORING 42 86 3 53 005 BMSO 280 320 320L 12 05 OIL SEAL 30 40 8 006 BMSO 280 320 320L 12 06 BAND 2 10 007 BMSO 280 320 320L 12 07 VICE PISTON PIPE 008 BMSO 280 320 320L 12 08 VICE PISTON SHAFT 009 BMSO 280 320 320L 12 09 SEAL SET K18 050 034 50 34 20 5 010 BMSO 280 320 320L 12 10 ORING 42 86 3 53 011 BMSO 280 320 320L 12 11 PISTON REAR COVER OPTIONAL ...

Page 45: ...MSO 280 320 320L 13 05 SPRING 006 BMSO 280 320 320L 13 06 UPPER COVER 007 BMSO 280 320 320L 13 07 M4 20 INBUS 008 BMSO 280 320 320L 13 08 REKOR 1 8 Ø6 SENSETIVE PRESSURE GROUP RIGHT PART NMR PART CODE PART NAME 009 BMSO 280 320 320L 13 09 CHROME SHAFT 010 BMSO 280 320 320L 13 10 BODY 011 BMSO 280 320 320L 13 11 M4 20 INBUS 012 BMSO 280 320 320L 13 12 WASHER 013 BMSO 280 320 320L 13 13 CHROME SHAFT...

Page 46: ...MSO 280 320 320L 14 06 M4 8 INBUS 007 BMSO 280 320 320L 14 07 CARBIDE BACK BLOCK 008 BMSO 280 320 320L 14 08 CARBIDE 009 BMSO 280 320 320L 14 09 M8 25 INBUS 010 BMSO 280 320 320L 14 10 BLADE DIRECTION BLOCK 011 BMSO 280 320 320L 14 11 ECCENTRIC PIN 012 BMSO 280 320 320L 14 12 STRAIGHT PIN 013 BMSO 280 320 320L 14 13 62202 BEARING 014 BMSO 280 320 320L 14 14 Ø10 RİNG 015 BMSO 280 320 320L 14 15 M8 ...

Page 47: ... 15 06 DUST SEAL 30 38 007 BMSO 280 320 320L 15 07 PISTON LOWER COVER 008 BMSO 280 320 320L 15 08 M6 25 INBUS 009 BMSO 280 320 320L 15 09 ORING 42 86 3 53 010 BMSO 280 320 320L 15 10 OIL SEAL 30 40 8 011 BMSO 280 320 320L 15 11 BAND 2 10 012 BMSO 280 320 320L 15 12 CHROME SHAFT 30 013 BMSO 280 320 320L 15 13 SHAFT PIPE 50 60 014 BMSO 280 320 320L 15 14 REKOR 015 BMSO 280 320 320L 15 15 SEAL SET K1...

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Page 49: ...lerinin yerine getirildiğini ve sorumluluğun alınmış olunduğunu beyan ederiz Aşağıda tanımlanan ürünler iç üretim kontrollerine bağlı olarak BEKA MAK MAKİNA tarafından kontrol edilmiştir Product Ürün HORIZANTAL BANDSAWING MACHINE MAFSALLI YATAY ŞERİT TESTERE MAKİNASI Model Type Model Tip Serial Number Seri Numarası BMSO 320 Directives Yönetmelikler 2006 42 EC Machinery Directive Makine Emniyeti Yö...

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Page 51: ...lerinin yerine getirildiğini ve sorumluluğun alınmış olunduğunu beyan ederiz Aşağıda tanımlanan ürünler iç üretim kontrollerine bağlı olarak BEKA MAK MAKİNA tarafından kontrol edilmiştir Product Ürün HORIZANTAL BANDSAWING MACHINE MAFSALLI YATAY ŞERİT TESTERE MAKİNASI Model Type Model Tip Serial Number Seri Numarası BMSO 320 Directives Yönetmelikler 2006 42 EC Machinery Directive Makine Emniyeti Yö...

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