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8

5.  PROGRAMMING & CALIBRATION

The BA544D is programmed and calibrated via
four push-buttons which are located behind the
instrument control cover, see Fig 8.   If frequent
access to the push-buttons is required, the rate
totaliser can be supplied with duplicate
membrane push-buttons mounted on the
outside of the control cover.

All the programming functions are contained in
an easy to use menu that is shown
diagramatically in Fig 7.   Each function is
summarised in section 5.3 and includes
references to more detailed information.
Although this simple menu driven system
enables most adjustments to be made without
repeated reference to this manual, it is
recommended that at least the summary of the
programmable functions in section 5.3 is read
before attempting programming or
recalibration.

When the BA544D is fitted with optional alarms
the basic menu is expanded to include the
option.   Section 8.2 of this manual explains
how to programme these additional functions.

Note:

 While the instrument is being

programmed or calibrated, totalisation
continues so that any flow occurring during this
time is recorded.

5.1  Calibration structure

Fig 6 shows the BA544D calibration structure.
The rate and total display calibration functions
are totally independent allowing the displays to
have different units of measurement.

For the rate display the pulse input is scaled by
SCALE-r to show the required units of
measurement and multiplied by the timebase
t-bASE to calculate and display the rate of flow
per second, minute or hour.

Similarly, to calculate the total flow in the
required units of measurement, the number of
input pulses is divided by the total scale factor
SCALE-t.  Total flow is continuously added to
the grand total.

The BA544D uses floating point arithmetic and
‘real’ decimal points.  Moving the position of a
decimal point will therefore affect the
instrument calibration and display.

Fig 6  Calibration structure

5.2  Accessing programming functions

Throughout this manual push-buttons are
shown in italics e.g.

 P 

or

 Up

 push-button, and

legends displayed by the instrument are shown
within inverted commas e.g. 'CAL' and ' ALr2'.

Access to the programme menu is obtained by
operating the 

P

 and 

E

 push-buttons

simultaneously.   If the instrument is not
protected by a security code the first parameter
'UPdAtE' will be displayed.  If a security code
other than the default code 0000 has already
been entered, the instrument will display
'COdE'.  Press 

P

 to clear this prompt and enter

the security code for the instrument using the

Up 

or 

Down

 push-buttons to adjust each digit,

and the

  P

 push-button to move control to the

next digit.   If the correct code has been
entered pressing 

E

 will cause the first

parameter 'UPdAtE' to be displayed.  If an
incorrect code is entered, or a push-button is
not operated within ten seconds, the
instrument will automatically return to the
display mode.

Apart from defining the position of the decimal
point in the rate display all programme
functions and prompts are shown on the large
eight digit display.

Once within the main programme menu the
required parameter can be reached by scrolling
through the menu using the 

Up 

and 

Down

push-buttons as shown by the programme
structure in Fig 7.

Summary of Contents for BA544D

Page 1: ...Issue 3 7th April 2009 BA544D Battery powered pulse input field mounting rate totaliser Issue 3...

Page 2: ...total 5 15 Security code 6 Calibration Example 6 1 Calibration procedure 7 Maintenance 7 1 Fault finding during commissioning 7 2 Fault finding after commissioning 7 3 Servicing 7 4 Routine maintenanc...

Page 3: ...further extend the applications of this instrument The BA544D contains an internal replaceable battery that will power the instrument for up to five years Battery life depends upon how the BA544D is p...

Page 4: ...ue to operate for about five hundred hours after the annunciator is activated but the exact time will depend upon how the instrument is programmed whether alarms are fitted and the input frequency Dur...

Page 5: ...ater treatment installations Please consult BEKA associates if high vibration is anticipated The BA544D enclosure is surface mounting Accessory kits described in sections 8 4 8 5 of this manual enable...

Page 6: ...one point Fig 4 Dimensions and terminal connections 4 4 Installing a replacement battery The internal battery will power the BA544D rate totaliser for about five years the exact time depends upon how...

Page 7: ...by moving the slide switch to the left see Figs 3 4 c Remove the four D screws and lift off the front of the enclosure d Remove the two E screws securing the BA491 battery and gently pull the battery...

Page 8: ...ond minute or hour Similarly to calculate the total flow in the required units of measurement the number of input pulses is divided by the total scale factor SCALE t Total flow is continuously added t...

Page 9: ...9...

Page 10: ...section 5 6 dISPLAY 2 Lower display Turns the lower display which normally shows rate on or off See section 5 7 Display Description of function SCALE r Rate Scale Factor Defines the arithmetic relatio...

Page 11: ...ype select InPut from the menu and press P which will reveal the current input type Pressing Up or Down will scroll through the four options UOLts Voltage pulse input Threshold 1V and 3V 10kHz max Inp...

Page 12: ...int position and simultaneously press the Up and Down buttons When the required rate scale factor has been entered press E to store the number and return to the main menu 5 9 Timebase t bASE The timeb...

Page 13: ...he total scale factor the total and grand total displays will be reset to zero To position the decimal point in the scale factor move the flashing digit to the left hand side of the required decimal p...

Page 14: ...ed before access to the programme menu is granted New instruments are programmed with the default security code 0000 which allows unrestricted access to all programming functions without entering a se...

Page 15: ...Select the type of input Using the Up or Down button scroll through the main menu until InPut is displayed then press P to reveal the existing setting Select COIL the input for a magnetic pick off usi...

Page 16: ...A544D is required to display 1 cubic metre for every 105 x 1 000 pulses received SCALE t should therefore be set to 105 000 Select SCALE t from the main menu and press P which will reveal the current...

Page 17: ...rument to the CLr Gtot prompt in the main menu Step 12 Define the security code Defining a security code prevents unauthorised access to the programme functions Select COdE from the main menu and pres...

Page 18: ...fter it has been functioning correctly the following table may help Symptom Cause Check No display Instrument has been switched OFF If BA544D has been switched OFF for extended period battery may need...

Page 19: ...d not be used for critical safety applications such as a shut down system When the battery is exhausted both BA544D alarm outputs will open irrespective of whether normally open or normally closed out...

Page 20: ...of alarm Defines whether the alarm operates on the rate or total display See section 8 2 4 SPr1 Alarm setpoint 1 or Adjusts the alarm setpoint The SPt1 alarm is activated when the rate or total displa...

Page 21: ...rn to the alarm menu 8 2 4 Type of alarm tYPE Alarm 1 and Alarm 2 may both be rate or total alarms or one may be conditioned for rate and the other for total To check or change the type of alarm selec...

Page 22: ...s select HStr from the alarm menu and press P which will reveal the existing figure Each digit can be adjusted using the Up and Down push buttons and the P button to move to the next digit When the re...

Page 23: ...o the setpoints in the display mode by pressing the P and Up buttons simultaneously New instruments with alarms are supplied with the security code set to 0000 8 2 12 Adjusting alarm setpoints from th...

Page 24: ...mounting kits are available for securing the BA544D to a horizontal or vertical pipe BA392D Stainless steel bracket secured by two worm drive hose clips for 60 to 80mm outside diameter pipes BA393 He...

Page 25: ...Y 2 5 7 d P 5 6 EnbL 8 2 2 8 2 3 Fault finding during commissioning 7 1 after commissioning 7 2 FILtEr 5 10 Flow indicator 2 2 Grand total 2 2 clear 5 14 Guarantee 7 5 HI LO 8 2 2 8 2 6 HStr 8 2 2 8 2...

Page 26: ...t is switched on When a replacement battery is fitted or when the rate totaliser is turned on after not being used for an extended period the battery should be conditioned by drawing a relatively larg...

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