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1.  DESCRIPTION

The BA544D is a battery powered pulse input
rate totaliser primarily intended for use with
flowmeters.  The instrument simultaneously
displays the rate of flow and the total flow in
engineering units on two separate displays.

Housed in a robust IP66 glass reinforced
polyester (GRP) enclosure with an armoured
glass window, the BA544D is surface
mounting, or may be pipe mounted using one
of the accessory kits.  A stem mounting kit is
also available allowing direct mounting onto a
flowmeter conduit entry.

2.  OPERATION

Fig 1 shows a simplified block diagram of a
BA544D.  The instrument accepts a pulse input
which, after scaling is displayed as the total
number of pulses received and their rate on
two separate displays. When connected to a
pulse output flowmeter the BA544D will provide
an accurate display of total flow and the rate of
flow.   The BA544D has two sets of input
terminals allowing connection to high or low
level voltage pulses, switch contacts or to an
open collector output, it may therefore be used
with most flowmeters.     The total display may
be reset to zero by a remote switch contact,
the internal switches or via the optional
external keypad.

Optional alarms, which may be programmed to
function on the rate or total displays, further
extend the applications of this instrument.

The BA544D contains an internal replaceable
battery that will power the instrument for up to
five years. Battery life depends upon how the
BA544D is programmed and the pulse input
frequency.   Replacement BA491 batteries may
be installed with the BA544D in situ.

Fig 1  Simplified block diagram of BA544D

2.1  Controls

The BA544D is controlled and calibrated via
four push-button switches which are located
behind the instrument control cover, or as an
option on the outside of the control cover.    In
the operating mode, i.e. when the instrument is
displaying rate and total flow, the switch
functions are:

Description of Switch Functions

E+ Down

While these buttons are pushed the
total display will show the least
significant eight digits of the grand
total, and the grand total
annunciator will be activated.

E+Up

While these two buttons are pushed
the total display will show the most
significant eight digits of the grand
total and the grand total annunciator
will be activated.

Down

The   total   display is reset  to  zero

+Up

when  these  two  push-buttons  are
operated simultaneously for two
seconds.
This function may be turned on or
off from within the programme
menu.
See section  5.13

P

While these buttons are pushed the

+Down

instrument will display the firmware
part number and version number.

Note

:  When optional alarms are fitted the

push-buttons may be programmed to have
alternative functions – see section 8.2

Summary of Contents for BA544D

Page 1: ...Issue 3 7th April 2009 BA544D Battery powered pulse input field mounting rate totaliser Issue 3...

Page 2: ...total 5 15 Security code 6 Calibration Example 6 1 Calibration procedure 7 Maintenance 7 1 Fault finding during commissioning 7 2 Fault finding after commissioning 7 3 Servicing 7 4 Routine maintenanc...

Page 3: ...further extend the applications of this instrument The BA544D contains an internal replaceable battery that will power the instrument for up to five years Battery life depends upon how the BA544D is p...

Page 4: ...ue to operate for about five hundred hours after the annunciator is activated but the exact time will depend upon how the instrument is programmed whether alarms are fitted and the input frequency Dur...

Page 5: ...ater treatment installations Please consult BEKA associates if high vibration is anticipated The BA544D enclosure is surface mounting Accessory kits described in sections 8 4 8 5 of this manual enable...

Page 6: ...one point Fig 4 Dimensions and terminal connections 4 4 Installing a replacement battery The internal battery will power the BA544D rate totaliser for about five years the exact time depends upon how...

Page 7: ...by moving the slide switch to the left see Figs 3 4 c Remove the four D screws and lift off the front of the enclosure d Remove the two E screws securing the BA491 battery and gently pull the battery...

Page 8: ...ond minute or hour Similarly to calculate the total flow in the required units of measurement the number of input pulses is divided by the total scale factor SCALE t Total flow is continuously added t...

Page 9: ...9...

Page 10: ...section 5 6 dISPLAY 2 Lower display Turns the lower display which normally shows rate on or off See section 5 7 Display Description of function SCALE r Rate Scale Factor Defines the arithmetic relatio...

Page 11: ...ype select InPut from the menu and press P which will reveal the current input type Pressing Up or Down will scroll through the four options UOLts Voltage pulse input Threshold 1V and 3V 10kHz max Inp...

Page 12: ...int position and simultaneously press the Up and Down buttons When the required rate scale factor has been entered press E to store the number and return to the main menu 5 9 Timebase t bASE The timeb...

Page 13: ...he total scale factor the total and grand total displays will be reset to zero To position the decimal point in the scale factor move the flashing digit to the left hand side of the required decimal p...

Page 14: ...ed before access to the programme menu is granted New instruments are programmed with the default security code 0000 which allows unrestricted access to all programming functions without entering a se...

Page 15: ...Select the type of input Using the Up or Down button scroll through the main menu until InPut is displayed then press P to reveal the existing setting Select COIL the input for a magnetic pick off usi...

Page 16: ...A544D is required to display 1 cubic metre for every 105 x 1 000 pulses received SCALE t should therefore be set to 105 000 Select SCALE t from the main menu and press P which will reveal the current...

Page 17: ...rument to the CLr Gtot prompt in the main menu Step 12 Define the security code Defining a security code prevents unauthorised access to the programme functions Select COdE from the main menu and pres...

Page 18: ...fter it has been functioning correctly the following table may help Symptom Cause Check No display Instrument has been switched OFF If BA544D has been switched OFF for extended period battery may need...

Page 19: ...d not be used for critical safety applications such as a shut down system When the battery is exhausted both BA544D alarm outputs will open irrespective of whether normally open or normally closed out...

Page 20: ...of alarm Defines whether the alarm operates on the rate or total display See section 8 2 4 SPr1 Alarm setpoint 1 or Adjusts the alarm setpoint The SPt1 alarm is activated when the rate or total displa...

Page 21: ...rn to the alarm menu 8 2 4 Type of alarm tYPE Alarm 1 and Alarm 2 may both be rate or total alarms or one may be conditioned for rate and the other for total To check or change the type of alarm selec...

Page 22: ...s select HStr from the alarm menu and press P which will reveal the existing figure Each digit can be adjusted using the Up and Down push buttons and the P button to move to the next digit When the re...

Page 23: ...o the setpoints in the display mode by pressing the P and Up buttons simultaneously New instruments with alarms are supplied with the security code set to 0000 8 2 12 Adjusting alarm setpoints from th...

Page 24: ...mounting kits are available for securing the BA544D to a horizontal or vertical pipe BA392D Stainless steel bracket secured by two worm drive hose clips for 60 to 80mm outside diameter pipes BA393 He...

Page 25: ...Y 2 5 7 d P 5 6 EnbL 8 2 2 8 2 3 Fault finding during commissioning 7 1 after commissioning 7 2 FILtEr 5 10 Flow indicator 2 2 Grand total 2 2 clear 5 14 Guarantee 7 5 HI LO 8 2 2 8 2 6 HStr 8 2 2 8 2...

Page 26: ...t is switched on When a replacement battery is fitted or when the rate totaliser is turned on after not being used for an extended period the battery should be conditioned by drawing a relatively larg...

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