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8.

MAINTENANCE

8.1

Fault finding during commissioning

If

an

indicator

fails

to

function

during

commissioning the following procedure should be
followed:

Symptom

Cause

Solution

No display

Incorrect 
wiring

Check wiring

There should be 
2.0 to 5.3V 
between terminals 
1 & 3 with terminal 
1 positive.

With an optional 
backlight there 
should be 5.8 to 
9.1V between  
terminals 1 & 3 with
terminal 1 positive.

No display
0V between 
terminals 1 & 3.

Incorrect 
wiring or no 
power supply

Check supply 
voltage and voltage
drop caused by all 
the instruments in 
the loop.

All decimal points
flashing.

Overrange or 
underrange if
 -ve sign is 
displayed.

Recalibrate the 
numerical display.

Unstable display 4/20mA input 

is noisy.

Eliminate ripple on 
4/20mA power 
supply and/or 
decrease indicator 
resolution.

Indicator displays

LpLo

4/20mA input 
is too low.

Measure 4/20mA 
current and ensure 
that it is above 
3mA.

Unable to enter 
configuration 
menu.

Incorrect 
security code 
entered.

Enter correct 
security code, or 
contact BEKA if the 
code has been lost.

8.2

Fault finding after commissioning

ENSURE PLANT SAFETY BEFORE

STARTING MAINTENANCE

The BA304SG and BA324SG are Ex eb and
Ex tb certified indicators. The instrument
enclosure should only be opened when
the

indicator

is

de-energised,

or

a

gas/dust clearance certificate has been
issued.   

If an indicator fails after it has been functioning
correctly, follow the procedure shown in section
8.1. If this does not reveal the cause of the fault, it
is recommended that the instrument is replaced.  

8.3

Servicing

BA304SG and BA324SG loop powered indicators
are interchangeable. A single spare instrument
assembly may quickly be recalibrated to replace
any instrument that is damaged or fails.

No

attempt should be made to repair instruments at
component level.

We recommend that faulty instruments are
returned to BEKA associates or to your
local BEKA agent for repair.

8.4

Routine maintenance

The mechanical condition of the instrument and
electrical calibration should be regularly checked.
The interval between inspections depends upon
environmental conditions.  

8.5

Guarantee

Indicators which fail within the guarantee period
should be returned to BEKA associates or our local
agent. It is helpful if a brief description of the fault
symptoms is provided.

8.6

Customer comments

BEKA associates is always pleased to receive
comments from customers about our products and
services. All communications are acknowledged
and

whenever

possible,

suggestions

are

implemented.

Summary of Contents for BA304SG

Page 1: ...Issue 2 30th September 2020 BA304SG BA324SG Increased safety Ex eb and dust ignition protection by enclosure Ex tb loop powered field mounting indicators Issue 2 ...

Page 2: ... format and calibration bAr 6 8 Function of the push button C P 6 9 Tare function tArE 6 10 Security code CodE 6 11 Reset to factory defaults r5Et 6 12 Under and over range 7 Lineariser 7 1 Lineariser calibration using an external current source 7 1 1 Example Adding break points to a new indicator 7 2 Lineariser calibration using internal reference 7 2 1 Example Adding break points to a new indica...

Page 3: ...y backlight is available as an option Model Display BA304SG 4 digits 34mm high BA324SG 5 digits 29mm high and 31 segment bargraph This instruction manual supplements the instruction sheet supplied with each instrument The main application of both models is to display a measured variable or control signal in a gas or dust hazardous process area The zero and span of the display are independently adj...

Page 4: ...cation Increased safety Ex eb is a type of electrical equipment protection which provides increased security against the possibility of excessive temperatures and against the occurrence of arcs and sparks The requirements are defined by international standard IEC 60079 7 which is published in the UK as BS EN 60079 7 To allow the BA304SG and BA324SG to be installed in Zone 1 both indicators incorpo...

Page 5: ...rom a SELV separated or safety extra low voltage or PELV protected extra low voltage supply or from an adequately approved supply providing double or reinforced insulation as specified in IEC 60079 14 This requirement also applies to flameproof equipment and does not usually cause any difficulties because the power supply is required to be safe for personnel contact In European terms compliance wi...

Page 6: ...y with the requirements of IEC 60079 14 Electrical installations design selection and erection Figs 2 illustrates a typical application in which an indicator is connected in series with a 2 wire flameproof Ex d transmitter Alternatively an increased safety Ex e pressurised Ex p or in Zone 2 a Type n Ex nA transmitter could be used Fig 2 Typical application showing indicator displaying transmitter ...

Page 7: ... intrinsic safety should be mechanically robust having a toughened outer sheath or armour Wiring should have adequate voltage and current rating and should comply with the requirements of IEC60079 14 Section 9 Cables and Wiring Systems Cables should be suitable for the anticipated operating temperature protected from voltage overloads and have a clearly defined means of isolation No additional cab...

Page 8: ...8 Fig 6 Installation procedure Fig 7 Dimensions of BA304SG and BA324SG Fig 8 Terminal connections ...

Page 9: ...lied when the indicator is ordered a blank scale card will be fitted which can easily be marked on site with a dry transfer or a permanent marker Custom printed scale cards are available from BEKA associates as an accessory To remove the scale card from an indicator carefully pull the transparent tab at the rear of the indicator assembly away from the indicator as shown in Fig 9a Fig 9a Removing s...

Page 10: ...efault Configuration BA304SG BA324SG Access code CodE 0000 0000 Function FunC Linear Linear Display at 4mA 2ero 0 0 0 00 Display at 20mA 5PAn 100 0 100 00 Resolution rE5n 1 digit 1 digit Bargraph start BarLo 0 00 Bargraph finish BarHi 100 00 button in display mode C P Tare tArE Off Off 6 1 Summary of configuration functions This section summarises each of the main configuration functions and inclu...

Page 11: ...11 ...

Page 12: ...ion Lin 16 segment adjustable lineariser To reveal the indicator s existing function select FunC from the configuration menu and press If the function is set as required press to return to the menu or press the or button to change the setting followed by the button to return to the configuration menu 5td Linear Provides a linear relationship between the 4 20mA indicator input current and the indic...

Page 13: ...ing the difference between the two currents is greater than 4mA If these conditions are not complied with the indicator displays FaiL and aborts the calibration c If the zero current is greater than the span current the instrument will be reverse acting i e an increasing input current will cause the display to decrease 6 6 Calibration using internal reference 5Et Using the 5Et function the indicat...

Page 14: ...etting between on and oFF When set as required press to return to the tARE prompt in the configuration menu 6 10 Security code CodE Access to the instrument configuration menu may be protected by a four digit security code that must be entered to gain access New instruments are configured with the default security code 0000 which allows unrestricted access to all configuration functions To enter a...

Page 15: ...allows direct calibration of the lineariser with an external current source and is the preferred method when traceability is required If the exact system non linearity is unknown this method also allows direct calibration from the variable to be displayed e g the output from a level sensor in an irregular tank may be displayed in linear volumetric units by filling the tank with known incremental v...

Page 16: ...16 ...

Page 17: ...ing break point 7 1 1 Example Adding break points to a new indicator When adding break points to a new indicator or to a lineariser following resetting to the factory defaults using the r5et function described in section 6 11 each additional break point should be added before the highest existing breakpoint The first additional break point should be added before the default break point 1 1 which w...

Page 18: ...ction by pressing the button The corresponding indicator display at each of the break points can now be defined using the di5P sub function Using the and buttons select the di5P sub function and press which will reveal the starting point for the first break point 0 n where n is the total number of break points entered Press and use the and buttons and the button to move between digits to enter the...

Page 19: ... eb and Ex tb certified indicators The instrument enclosure should only be opened when the indicator is de energised or a gas dust clearance certificate has been issued If an indicator fails after it has been functioning correctly follow the procedure shown in section 8 1 If this does not reveal the cause of the fault it is recommended that the instrument is replaced 8 3 Servicing BA304SG and BA32...

Page 20: ...394G panel mounting kit which consists of two 316 stainless steel brackets will secure an indicator into a panel aperture The kit does not seal the joint between the panel and the instrument and is intended for mounting an indicator onto an open panel APPENDIX 1 Dust Certification A1 0 Ex tb dust certification In addition to IECEx and ATEX certification permitting installation in explosive gas atm...

Page 21: ...m foreign bodies It is good practice to prevent dust accumulating on the indicator enclosure If this can not be avoided care should be taken to ensure that the layer thickness does not exceed 5mm for dusts having a minimum ignition temperature of 155 C A1 3 Cable glands and conduit fittings Both back box cable entries have M20 x 1 5 threads The right hand entry is fitted with an Ex e and Ex t cert...

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