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Additional Installation Tips

6.5 Safety

4

1

2

4

3

4

Power supply
230 V AC to 24 V DC

Power supply
230 V AC to 24 V DC

Power supply
230 V AC to 24 V DC

Operator panel

Operator panel

Operator panel

Distance?

Small controller with expansion unit

+24 V

+24 V

+24 V

0 V

0 V

0 V

230 V AC

COM1

COM100

Ch0

Ch1

Ch100

Ch101

5355

If a power supply that meets safety standards is used and only powers the operator
panel, there is no problem. See 1 in drawing above.
However, if a 24 V unit that also powers other units is used, there is reason to be
cautious, see 2 in drawing above. The operator panel does not have insulation
that meets safety requirements in the event of a potential short circuit between
230 V AC and 24 V DC. It is assumed that the 24 V power supply is secure, for
example, SELV according to EN 60950 (protection against electric shock) and
UL 950.

Note:

Here is an example that explains why a secure 24 V DC power supply can be ruined by
mixing 24 V relay contacts with 230 V AC relay contacts in a smaller controller. Check
that the clearances and creepage distances between 24 V DC and 230 V AC fulfill
EN 60950 or UL 950. If not, input a separate 24 V unit into the operator panel.

If there is a substantial distance between the relay contacts for 24 V DC and
230 V AC, it is OK to use the same 24 V devices for all feeds. See 3 in drawing
above.
Connect 0 V on the 24 V power supply to the ground, see 4 in drawing above. This
offers three advantages:

Safety is increased. The 24 V power supply is not live in the event of a faulty
connection or short circuit between 0 V (24 V) and 230 V phase.

Transients on the 24 V feed are connected to the ground.

No risk that the 24 V feed is at a high level in relationship to the ground. This
is not unusual since there is high static electricity.

Beijer Electronics, MAEN274

25

Summary of Contents for BoX2 extreme

Page 1: ...BoX2 base Installation Manual English MAEN274 2018 03...

Page 2: ......

Page 3: ...ts group companies assumes no responsibility for any errors that may appear in this document Read the entire installation manual prior to installing and using this equipment Only quali ed personnel ma...

Page 4: ...Foreword Beijer Electronics MAEN274...

Page 5: ...ions to the Controller 12 2 1 2 Other Connections and Peripherals 13 3 TechnicalData 15 4 ChemicalResistance 17 4 1 Plastic Casing 17 5 Operator Panel Drawings 19 5 1 Connectors 19 5 1 1 Communication...

Page 6: ...Contents Beijer Electronics MAEN274...

Page 7: ...ier cannot assume responsibility for actual use based onthe gures The supplierneither guarantees thatthe operator panel is suitable foryour particularapplication nor assumesresponsibilityforyour produ...

Page 8: ...tion All deviceshave tobe supplied bya Class 2 powersupply Warning Only UL and cUL approved expansion units are allowed to be connected to the port designated EXPANSION At the moment there are no such...

Page 9: ...blecontrollers industrialPCs forthe use in industrial controlequipment and are intended to be front panel mounted Type 12 and4x forindoor use only Caution The enclosure provides a degree of protection...

Page 10: ...uali ed personnel shouldcarry outrepairs The agreed warranty applies Before carryingout any cleaningormaintenance operations disconnect the equipment from the electrical supply 1 8 Dismantling and Scr...

Page 11: ...lipped onto aDIN rail The followingis needed Notools required standard usage 1 Unpackand check the delivery If damage isfound notify the supplier Note Place the operator panelon a stable surface durin...

Page 12: ...and polarity of the powersource is correct Separate high voltage cables from signal and supply cables Shielded communication cables are recommended 24V DC RS232 RS422 RS485 24V DC A D Controller Power...

Page 13: ...er Connections and Peripherals Cables peripheral equipment and accessories must be suitable forthe application and itsenvironment Forfurtherdetailsor recommendations please refertothe supplier Beijer...

Page 14: ...Installation 14 Beijer Electronics MAEN274...

Page 15: ...M N A Real time clock Yes Battery Lithium ion 3V 200 mAh Power consumption at rated voltage 3 W Fuse Internal DC fuse 2 0 AT Power supply CE The power supply must conform with the requirements accordi...

Page 16: ...Technical Data 16 Beijer Electronics MAEN274...

Page 17: ...cid 10 The material shows limited resistance to the followingchemicalsat room temperature Cleaner s naphtha free from aromatic hydrocarbons Heatingoil Ethyl alcohol 96 Isopropanol Glycerin N hexane Gl...

Page 18: ...Chemical Resistance 18 Beijer Electronics MAEN274...

Page 19: ...se T shielded RJ45 4 COM B Serialcommunication port 5 1 1 Communication Ports Serial port 9 pin female Serial port 9 pin female Pin COM 1 COM 2 COM 3 COM 4 1 RS422 Tx RS485 Tx Rx RS422 Tx RS485 Tx Rx...

Page 20: ...Operator PanelDrawings 5 2 BoX2 base Outline 35 130 89 Note A Step CAD file is available on the web site www beijerelectronics com 20 Beijer Electronics MAEN274...

Page 21: ...terminalconnectoron the operatorpanel and the chassis of the panel see 2 in drawing above 2 Connect awire orgroundingbraid that is sized correctlyaccording to local electrical codes betweenthe chassi...

Page 22: ...RJ45 RJ45 RJ45 Industrial Ethernet Operator panel Operator panel Operator panel Operator panel Shielded Short and unshielded 0 1 F 250 V 1 1 3 3 8 8 2 2 In some industrialunits forEthernet the RJ45 c...

Page 23: ...withfoil and abraided shield D sub covers shouldbe shielded andthe shield shouldbe connected to the cover 360 where the cable enters Connect the shield at both ends Shielded cable Not same potential G...

Page 24: ...e are anumberofheat generatingdevices the temperature at the top ofthe cabinet is considerably higherthan the temperature increase that would be expected All electronics are sensitive to heat The life...

Page 25: ...tion against electric shock and UL 950 Note Here is an example that explains why a secure 24 V DC powersupply can be ruined by mixing 24 V relay contacts with 230 V AC relay contacts in a smaller cont...

Page 26: ...gged in If anumberofunitsare connectedthat have a0 Vand a groundconnection and these are connected to various groundingpoints there is a substantial risk of problems Groundingcurrents go through commu...

Page 27: ...e shield mustbe grounded at one end The other end is usuallygrounded but with longerdistances or whenthere is adifference in the ground potential the shield should be connected tothe ground via 0 1 F...

Page 28: ...Head office Beijer Electronics AB Box 426 201 24 Malm Sweden www beijerelectronics com 46 40 358600...

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