Bedford B550-2001 Page 7 Installation And Quick Start Manual Download

Page: 7 / 116

1-1

CHAPTER 1 RECEIVING AND INSPECTION

This

B550 series

AC drive has gone through rigorous quality control tests at the factory

before

shipment. After receiving the AC motor drive, please check for the following:

Receiving

Check to make sure that the package includes an AC drive, the User Manual, and

rubber bushings.

Inspect the unit to insure it was not damaged during shipment.

Make sure that the part number indicated on the nameplate corresponds with the part

number of your order.

1.1 Nameplate Information:

Example of 1HP 230V AC drive

MODE

2001

INPUT

: 3P H 200 -2 40V 50/6 0Hz 6.0A

OUTPUT

: 3P H 0-240 V 5. 0A 1. 9kVA 1HP

Freq. Ra nge :0. 1~4 00Hz

007 M23A0 T0 0112 30

Manufacturer:

AC Dr ive Model

Input Spec.

Output Spec.

Output F requenc y Range

Bar Code

Seri al Number

Software Version

1.2 Model Explanation

B550

Series

sensorless vector frequency drive

Summary of Contents for B550-2001

Page 1: ...B550 Series Sensorless Vector Frequency Drive Installation Quick Start Manual ...

Page 2: ......

Page 3: ...static electricity To avoid damage to these components do not touch these components or the circuit boards with metal objects or your bare hands DANGER A charge may still remain in the DC link capacitor with hazardous voltages even if the power has been turned off To avoid personal injury please ensure that power has turned off before operating AC drive and wait ten minutes for capacitors to disch...

Page 4: ...age 2 1 2 2 Ambient Conditions 2 1 2 3 Installation 2 2 CHAPTER 3 WIRING 3 1 Basic Wiring Diagram 3 2 3 2 External Wiring 3 3 3 3 Control Terminal Wiring 3 4 3 4 Main Circuit Wiring 3 7 3 5 Wiring Notes 3 8 3 6 Motor Operation Precautions 3 9 CHAPTER 4 DIGITAL KEYPAD OPERATION 4 1 Description of Digital Keypad 4 1 4 2 Explanation of LED Indicators 4 2 4 3 Explanation of Displayed Messages 4 3 4 4 ...

Page 5: ...NTENANCE AND INSPECTIONS 6 1 Periodic Inspection 6 1 6 2 Periodic Maintenance 6 1 CHAPTER 7 TROUBLESHOOTING AND FAULT INFORMATION 7 1 CHAPTER 8 SUMMARY OF PARAMETER SETTING 8 1 APPENDIX A STANDARD SPECIFICATIONS A 1 ...

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Page 7: ...ect the unit to insure it was not damaged during shipment 9 Make sure that the part number indicated on the nameplate corresponds with the part number of your order 1 1 Nameplate Information Example of 1HP 230V AC drive MODE B 5 5 0 2001 INPUT 3PH 200 240V 50 60Hz 6 0A OUTPUT 3PH 0 240V 5 0A 1 9kVA 1HP Freq Range 0 1 400Hz 007M23A0T0011230 Manufacturer AC Drive Model Input Spec Output Spec Output ...

Page 8: ...1 2 1 4 External Parts and Labels B550 Series sensorless vector frequency drive ...

Page 9: ...s Operation Air Temperature 10 C to 50 C 14 F to 122 F for 5 5 kW models and above 10 C to 40 C 14 F to 104 F Relative Humidity 0 to 90 no condensation allowed Atmosphere pressure 86 to 106 kPa Installation Site Altitude below 1000m Vibration Maximum 9 80 m s2 1G at less than 20Hz Maximum 5 88 m s2 0 6G at 20Hz to 50Hz Storage Temperature 20 C to 60 C 4 F to 140 F Relative Humidity Less than 90 no...

Page 10: ...ements or in direct sunlight Do not install the AC drive in a place subjected to high temperature high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles Mount the AC drive vertically and do not restrict the air flow to the heat sink fins The AC drive generates heat Allow sufficient space around the unit for heat dissipation as shown in the figure below ...

Page 11: ...ion Applicable Codes All B550 AC drives are Underwriters Laboratories Inc UL and Canadian Underwriters Laboratories cUL listed and therefore comply with the requirements of the National Electrical Code NEC and the Canadian Electrical Code CEC Installation intended to meet the UL and cUL requirements must follow the instructions provided in Wiring Notes as a minimum standard Follow all local codes ...

Page 12: ...d Stop Reverse Stop Reset Multi step 1 Multi step 2 Multi step 3 Common signal Master Frequency setting factory default is VR which is on the digital keypad Analog voltage Analog current Power for speed setting series interface AC Motor Grounding Multi function indication output contact Factory default indicates malfunction Multi function Photocoupler output contact 48VDC 50mA Factory default Indi...

Page 13: ...tc AC line reactor should be installed when the power supply capacity is 500kVA or phase lead reactor will be switched And the wiring distance should not exceed 10m Please refer to Appendix B for detail Zero phase Reactor Ferrite Core Common Choke Optional Zero phase reactors are used to reduce radio noise especially when audio equipment installed near the inverter Effective for noise reduction on...

Page 14: ...GND 24V 24 Vdc NPN Mode NOTE M0 M1 M2 M3 M5 M4 E GND 24V NPN mode with external power Factory Settin g Forward Stop Reverse Stop Reset Multi step 1 Multi step 2 Multi step 3 Common Signal Mu lti f un ctio n In pu t Te rmin a ls Don t a pply the mains voltage directly to above terminals Factory Settin g Mu lti f un ctio n In pu t Te rmin a ls Forward Stop Reverse Stop Reset Multi step 1 Multi step ...

Page 15: ...10 mA OFF leakage current tolerance is 10μA GND Common Signal 10V 10 Vdc Output 10V GND It can supply 10 VDC power AVI Analog Voltage Input ACM AVI 10V Internal Circuit AVI Circuit Impedance 20kΩ Resolution 10 bits Range 0 10Vdc 0 Max Output Frequency ACI Analog Current Input ACM ACI Internal Circuit ACI Circuit Impedance 250Ω Resolution 10 bits Range 4 20mA 0 Max Output Frequency AFM Analog Outpu...

Page 16: ...ax 48Vdc 50mA MCM Multi function Output Common Photocoupler Common for Multi function Outputs Note Use twisted shielded twisted pair or shielded lead wires for the control signal wiring It is recommended to run all signal wiring in a separate steel conduit The shield wire should only be connected at the drive Do not connect shield wire on both ends B550 Series sensorless vector frequency drive ...

Page 17: ...2 1 14 12 VFD022M21A 1 phase 27A 10A 8 8 4 VFD022M21A 3 phase 15A 10A 8 12 8 4 3 3 VFD037M23A 19 6A 17A 8 10 8 4 5 3 VFD055M23A 28A 25A 8 8 4 15 13 VFD007M43B 4 2A 3 0A 12 14 3 3 2 1 VFD007M53A 2 4A 1 7A 12 14 3 3 2 1 VFD015M43B 5 7A 4 0A 12 14 3 3 2 1 VFD015M53A 4 2A 3 0A 12 14 3 3 2 1 VFD022M43B 6 0A 5 0A 12 14 3 3 2 1 VFD022M53A 5 9A 4 2A 12 14 3 3 2 1 14 12 VFD037M43A 8 5A 8 2A 8 14 8 4 2 1 VF...

Page 18: ...cted between the power supply and AC drive 5 Make sure that the leads are connected correctly and the AC drive is properly grounded 6 Use ground leads that comply with AWG MCM standards and keep them as short as possible 7 Multiple B550 units can be installed in one location All the units should be grounded directly to a common ground terminal The B550 ground terminals may also be connected in par...

Page 19: ...e AC drive is installed in the place where a load reactor is needed install the filter close to U T1 V T2 W T3 side of AC drive Do not use a Capacitor or L C Filter Inductance Capacitance or R C Filter Resistance Capacitance unless approved by Delta 17 When using a GFCI Ground Fault Circuit Interrupt select current sensor with sensitivity of 200mA and not less than 0 1 second detection to avoid nu...

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Page 21: ... mode key Selects normal mode program mode Displays the AC drive status such as output freq selects the parameters Enter Key Press ENTER after key in the elected parameters or change data Potentiometer For master Frequency setting refer to Pr 00 LED Display Indicates motor and drive parameter LED Indicates Lamp lights during RUN STOP FWD REV operation Run key Starts AC drive operation STOP RESET K...

Page 22: ...ar the fault first then press this key to reset the drive Up Down Press the Up or Down keys momentarily to change parameter settings These keys may also be used to scroll through different operating values or parameters Pressing the Up or Down key momentarily will change the parameter settings in single unit increments To quickly run through the range of settings press and hold the DOWN key 4 2 Ex...

Page 23: ... W The internal PLC process step currently being performed The specified parameter The actual value stored within the specified parameter The AC drive forward run status The AC drive reverse run status End displays for approximately 1 second if input has been accepted After a parameter value has been set the new value is automatically stored in memory To modify an entry use the and keys Err displa...

Page 24: ...s setting monitor Parameter value is 01 Parameter setting monitor Press Key The setting is completed Press key to select the parameter number Press key to select the parameter number Press key to select the parameter number Press key to select the parameter number End The new has been automatically stored in the internal memory Err Enter value is illegal Display the parameter number automatically ...

Page 25: ...ion mode as follows Press Key Press Key Press Key Indication after power on Parameter values setting monitor Parameter value is 01 Parameter setting monitor Press Key The setting is completed Press key to select the parameter number Press key to select the parameter number Press key to select the parameter number Press key to select the parameter number End The new has been automatically stored in...

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Page 27: ...uctions determined by the External Control Terminals Keypad STOP key is effective 02 Operation instructions determined by the External Control Terminals Keypad STOP key is not effective 03 Operation instructions determined by the RS 485 communication port Keypad STOP key is effective 04 Operation instructions determined by the RS 485 communication port Keypad STOP key is not effective Refer to Pr ...

Page 28: ... are scaled to correspond to the output frequency range Pr 04 Maximum Voltage Frequency Base Frequency Factory Setting 60 00 Settings 10 00 to 400 0Hz Unit 0 1Hz This parameter should be set according to the rated frequency as indicated in the motor nameplate Pr 04 and Pr 03 determine the volts per hertz ratio For example if the drive is rated for 460 VAC output and the Maximum Voltage Frequency i...

Page 29: ...0 1 to 255 0V Factory Setting 10 0 460V series 0 1 to 510 0V Factory Setting 20 0 The parameter sets the Mid Point Voltage of any V F curve With this setting the V F ratio between Minimum Frequency and Mid Point Frequency can be determined Setting of this parameter must be equal to or greater than Minimum Output Voltage Pr 09 and equal to or less than Maximum Output Voltage Pr 05 Pr 08 Minimum Out...

Page 30: ... Pr 09 0 Pr 06 Pr 08 Pr 03 Pr 04 Voltage Pr 05 Pr 07 Pr 09 Pr 08 Pr 06 Pr 04 Pr 03 Frequency Custom V F Curve Voltage Pr 05 Pr 07 Pr 09 Pr 08 Pr 06 Pr 04 Pr 03 Frequency Fan Pump V F Curve B550 Series sensorless vector frequency drive ...

Page 31: ...3 50 0f Set value No Pr 03 50 0 Pr 04 50 0 Pr 05 220 0 Pr 06 25 Pr 07 50 0 Pr 08 1 3 Pr 09 10 0 25 50 3 High Starting Torque Motor Spec 60Hz V 220 18 1 5 60 0f Factory Settings Set value No Pr 03 60 0 Pr 04 60 0 Pr 05 220 0 Pr 06 3 Pr 07 23 0 Pr 08 1 5 Pr 09 18 0 3 23 Motor Spec 50Hz V 220 14 1 3 60 0f Set value No Pr 03 50 0 Pr 04 50 0 Pr 05 220 0 Pr 06 2 2 Pr 07 23 0 Pr 08 1 3 Pr 09 14 0 2 2 23 ...

Page 32: ...el time 1 is 10 seconds The actual time for the AC drive to accelerate from start up to 60 Hz is 9 83 seconds deceleration time is also 9 83 seconds can be determined by the formula Actual Acceleration Deceleration Time Acceleration Deceleration Time x Master Freq Min Output Freq Max Output Freq Frequency Max Output Freq Pr 10 or Pr 12 Pr 11 or Pr 13 Time Deceleration Time Acceleration Time Pr 14 ...

Page 33: ...ill accelerate from Minimum Output Frequency Pr 08 to Jog Frequency Pr 16 Drive must be in stop status for the operator to activate the JOG function Likewise during Jog operation other commands cannot be accepted through the keypad but FORWARD REVERSE and STOP The JOG function can be remotely activated when the Jog terminal is closed and if the Jog terminal opens the AC drive will decelerate from ...

Page 34: ...ting 0 00 Hz Settings 0 00 to 400 0Hz Unit 0 1 Hz Multi Function Input Terminals refer to Pr 38 to Pr 42 are used to select Multi Step speeds The desired speed frequencies are entered in Pr 17 to Pr 23 When the associated multi function input terminal is closed drive will run at one of these specific frequencies Multi step speeds Pr 17 to Pr 23 Pr 78 Pr 79 and Pr 81 to Pr 87 are used for multi ste...

Page 35: ...eriod If a faster stop is needed then a dynamic braking resistor should be used DC bus voltage time Over voltage detection level output Freq time Over voltage Stall Prevention Pr 26 Over Current Stall Prevention during Acceleration Factory Setting 150 Settings 20 to 200 Unit 1 00 disable A setting of 100 is equal to the Rated Output Current of the drive Under certain conditions the AC drive output...

Page 36: ...termines the amount of DC Braking Current applied to the motor during starting and stopping When setting the DC Braking Current please note that 100 corresponds to the rated current of the AC drive It is recommended to start with a low DC Braking Current level and then increase it until proper holding torque has been attained Pr 29 DC Braking Time during Start up Factory Setting 0 0 Settings 0 0 t...

Page 37: ... to stop faster than the ramp to stop or to hold a stopped load in position A dynamic braking resistor may be needed in order to stop loads of high inertia Pr 32 Momentary Power Loss Operation Selection Factory Setting 00 Settings 00 Operation stops after momentary power loss 01 Operation continues after momentary power loss Speed search starts with the Master Frequency reference value 02 Operatio...

Page 38: ...urrent is less than that of Pr 35 the AC drive output frequency is at a speed synchronization point and will accelerate or decelerate back to the operating frequency at which it was running prior to the power failure Input Power Allowable Max Power Loss Time Output Power Output Voltage Pr 33 Speed search starts with the Master Frequency Pr 32 1 Baseblock Time Pr 34 speed synchronization detection ...

Page 39: ... set at 1 0Hz then any command frequency between 1 10Hz will generate a 10Hz output from the drive output frequency Pr 36 Pr 37 Input Freq Pr 38 Multi function Input Terminal M0 M1 Factory Setting 00 Settings 00 M0 FWD STOP M1 REV STOP 01 M0 RUN STOP M1 REV FWD 02 M0 M1 M2 3 wire operation control mode Explanations 00 Two wire operation Only Pr 38 can be set to 0 FWD STOP REV STOP M0 Open Stop Clo...

Page 40: ... Run GND Note When the 2 setting is selected for Pr 38 the value in Pr 39 will be ignored Pr 39 Multi function Input Terminal M2 Factory Setting 05 Pr 40 Multi function Input Terminal M3 Factory Setting 06 Pr 41 Multi function Input Terminal M4 Factory Setting 07 Pr 42 Multi function Input Terminal M5 Factory Setting 08 Settings 00 to 32 Parameters Functions table Value Function Value Function 00 ...

Page 41: ...nd 29 Forward contact is open Reverse contact is close 30 One Shot PLC Run 31 Index Input Signal 32 Virtual Timer Input Explanations 00 no function 01 02 when it is set to 01 or 02 AC drive output will stop immediately If there is start signal after stopping the output will start from the minimum frequency 03 04 External Faults Parameter values 3 and 4 program Multi Function Input Terminals M1 Pr ...

Page 42: ...r 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 for Multi step Speed Command function GND d6 Multi step 1 d7 Multi step 2 d8 Multi step 3 Mx Close Operation available Mx Close Operation available Mx Close Operation available Note These three inputs select up to seven multi step speeds defined by Pr 17 to Pr 23 as shown in the following diagram Pr 78 to Pr 87 can also control output speed by programming the AC ...

Page 43: ...or M5 Pr 42 for Accel Decel Inhibit After receiving this command the AC Drive stops accelerating or decelerating and maintains a constant speed Frequency Master Frequency Accel inhibit Accel inhibit Actual operation frequency Decel inhibit Decel inhibit Time Mx GND Operation command ON ON ON ON ON OFF 11 First or Second Accel Decel Time Selection Parameter value 11 programs a Multi Function Input ...

Page 44: ...by 4 Mx Close Operation available Mx Open Operation available Note When a Base Block signal is received the AC drive will stop all output and the motor will coast When base block control is deactivated the AC drive will start its speed search function and synchronize with the motor speed and then accelerate to the Master Frequency External base block signal Output frequency Output voltage Capacito...

Page 45: ...C drive internal PLC program Parameter value 17 programs an input terminal to pause the PLC program GND setting by 16 setting by 17 Mx Close Run PLC Mx Open Pause PLC PLC operation Note Pr 17 to Pr 23 Pr 78 Pr 79 Pr 81 to Pr 87 define the PLC program Another related function is 30 One Shot PLC Run It can be set to use a not latched contact as the run signal 18 Counter Trigger Parameter value 18 pr...

Page 46: ...set the counter value Mx close reset counter Reset counter 20 Parameter Disable Enter value 20 to disable any Multi Function Input Terminal M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 Note Purpose of this function is to isolate unused Multi Function Input Terminals Any unused terminals should be programmed to 20 to insure they have no effect on drive operation 22 Control Source External Termin...

Page 47: ...r what the present direction of run is the contact N O is forward and the contact N C is reverse once this function is set The requirement for setting direction is Pr 24 setting 29 of Pr 39 Pr 42 Pr 38 31 Index Input Signal This function is used with parameters 149 to 151 The position where AC drive stops will be regarded as the zero position and it will move to the angle that Pr 150 sets 32 Count...

Page 48: ... is about 10VDC and can be adjusted by Pr 44 The analog output voltage is also directly proportional to the output current of the AC drive A setting of 100 on Pr 44 makes the 2 5 times rated current of the AC drive to correspond to the 10 VDC analog voltage output The actual voltage is about 10 VDC and can be adjusted by Pr 44 Note Any type of voltmeter can be used If the meter reads full scale at...

Page 49: ... activated when there is power output from drive 01 Maximum Output Frequency Attained terminal output is activated when the AC drive attains Maximum Output Frequency 02 Zero speed terminal output is activated when Command Frequency is lower than the Minimum Output Frequency 03 Over Torque Detection terminal output is activated when over torque is detected Parameter Pr 61 determines the Over Torque...

Page 50: ... feedback loss or communication is error 16 Below the Desired Frequency the contact will be close when output frequency is less than desired frequency 17 PID supervision the contact will be close when PID offset exceeds the setting of P126 and P127 18 Over voltage supervision the contact will be close before over voltage It will be activated at 370Vdc in 230V series and at 740Vdc in 460 series 19 ...

Page 51: ...en activates one of the Multi function output terminals Pr 45 or Pr 46 set to 8 when that frequency is achieved Desired Freq Detection range 2Hz Detection range 4Hz Detection range 2Hz Time Freq Max Output Freq ON ON OFF OFF OFF OFF Preset Freq Attained Indication Pr 45 to Pr 46 Desired Freq Attained Indication Pr 45 Pr 46 Desired Freq Attained Preset Freq Attained Pr 47 Pr 48 Adjust Bias of Exter...

Page 52: ... frequency with the potentiometer on keypad or Pr 00 2 4 to 20mA current signal potentiometer current signal of external terminal Max Output Freq 60Hz Pr 03 0Hz 0V 4mA 5V 12mA 10V 20mA Factory Settings Pr 03 60Hz Max output Freq Pr 48 0 bias adjustment Pr 49 0 bias polarity Pr 50 100 pot freq gain Pr 51 0 REV disable in negative bias Potentiometer Scale Hz 0V 10V 30 0 60 Example 2 A Bias Adjustmen...

Page 53: ...nder 10V Max Output Freq Pr 03 Bias Adjustment 0V 10V 4mA 0Hz 10Hz 60Hz 20mA 2V XV Pr 50 X 100 83 3 10V 12V Negative bias 60 10Hz 10V 10 0Hz XV XV 100 50 2V Pr 48 X 100 2 10 Potentiometer Scale Hz 0V 10V 35 0 60 Example 4 This example shows how to use Gain to set a potentiometer range of 0 to 5 Volts for 0 60 Hz As an option you also could set Pr 03 120Hz Hz 0V 5V 30 0 60 Potentiometer Scale Facto...

Page 54: ...V 10V Factory Settings Pr 03 60Hz Max output Freq Pr 48 10 bias adjustment Pr 49 1 bias polarity Pr 50 111 pot freq gain Pr 51 0 REV motion disable in negative bias Negative bias 6 6Hz 1V Hz 0V 10V 27 0 60 Potentiometer Scale It s 0Hz within this range Bias adjustment Calculation of gain Pr 50 10V 9V X100 111 Example 7 In this example the potentiometer is programmed to run a motor in forward or re...

Page 55: ...t input the motor rated current value without any calculation Use the following criteria to determine the setting of this parameter no load current rated current of motor rated current of AC drive You can use this parameter to limit the output current to the motor as to prevent overheat Pr 53 Motor No Load Current a Factory Setting 0 4 FLA Settings 00 FLA to 99 FLA Unit 0 1A The rated current of t...

Page 56: ...ct See Pr 80 for details Pr 58 Electronic Thermal Overload Relay Selection Factory Setting 02 Settings 00 Standard Motor self cool motor 01 Inverter Motor auxiliary cool fan on motor 02 Inactive This function is used to limit the output power of the AC drive when powering a self cooled motor at low speed Pr 59 Electronic Thermal Motor Overload Factory Setting 60 Settings 30 to 300sec Unit 1 second...

Page 57: ...ve rated current is equal to 100 Pr 62 Over Torque Detection Time Factory Setting 0 1sec Settings 0 0 to 10 0sec Unit 0 1 sec This is the duration for over torque detection When the output current is larger than the over torque detection level Pr 61 an over torque condition exists and the detection time Pr 62 is timed out Any of the multi function output terminals set to indicate over torque will ...

Page 58: ... three digits as illustrated in next page Display Number Represented 9999 The absence of a decimal point indicates a four digit integer 999 9 A signal decimal point between the middle and the right most numbers is a true decimal point For example the number 123 4 would be displayed as 123 4 9999 A single decimal point after the right most number is not a true decimal point instead it indicates tha...

Page 59: ...Pr 68 Pr 69 Pr 70 Skip Frequency Band Factory Setting 0 00 Settings 0 00 to 20 00 Hz Unit 0 1 Hz This parameter determines the frequency band for a given Skip Frequency Half of the Skip Frequency Band is above the Skip Frequency and the other half is below Programming this parameter to 0 1 disables all skip frequencies output freq Pr 67 Pr 68 Pr 69 0 Decelerating skip freq set point Accelerating P...

Page 60: ...ve will restart reset automatically up to 10 times after the occurrence of certain type of faults over current OC over voltage OV If enabled the AC drive will restart on speed search which begins at Master Frequency Setting this parameter to 0 will disable this operation To set the fault recovery time after a fault please see base block time for speed search Pr 34 Pr 73 Present Fault Record Factor...

Page 61: ... 02 08 Reserved 09 Resets all parameters to 50Hz factory defaults 10 Resets all parameters to 60Hz factory defaults This parameter allows the user to reset the drive to factory settings Pr 77 Time for Auto Reset the Restart Times after Fault Factory Setting 60 0 Settings 0 1 to 6000 0 sec Unit 0 1 second If there is no fault in the period of this setting it will reset the rest restart times that u...

Page 62: ...nction Output Terminals program a Multi Function Output Terminal for PLC operation indication 09 one cycle in PLC auto mode 10 or PLC operation fulfillment attainment 11 4 Pr 78 PLC mode 5 Pr 79 Direction of operation for Master Frequency and 1st to 7th step speeds 6 Pr 81 to Pr 87 operation time setting of Master Frequency and 1st to 7th step speeds Example 1 Pr 78 01 Execute one cycle through th...

Page 63: ...0 Pr 81 1 0 Pr 82 1 2 Pr 83 1 5 Pr 84 1 5 Pr 85 0 8 Pr 86 1 7 Pr 87 1 7 Example 3 Pr 78 03 Execute one cycle step by step This example shows how the PLC function can perform one cycle at a time within a complete cycle Each step will use the accel decel times in Pr 10 to Pr 13 It should be noted that the time interval for each step may be shorter than expected due to the time required for accelerat...

Page 64: ...81 to Pr 87 t Pr 82 t t t t Pr 86 t t Pr 17 Time Pr 81 FWD REV Example 5 Pr 78 01 Execute one cycle through the PLC program In this example the PLC program runs continuously It should be noted that the time interval for each step may be shorter than expected due to the time required for acceleration and deceleration Frequency 60Hz 50Hz 40Hz 30Hz 20Hz 15Hz 10Hz 0Hz Pr 81 Pr 83 Pr 84 Pr 85 Pr 87 Pr ...

Page 65: ...r Direction of 6 Pr 22 th speed for Direction of 7 Pr 23 th speed for Example 1 2 3 4 5 6 7 Weights Bit 0 Forward 1 Reverse Forward motion of Pr 17 multi speed1 Reverse motion of Pr 18 multi speed2 Forward motion of Pr 19 multi speed3 Forward motion of Pr 20 multi speed4 Forward motion of Pr 21 multi speed5 Reverse motion of Pr 22 multi speed6 Forward motion of Pr 23 multi speed7 0 1 0 0 0 1 0 Dir...

Page 66: ...e Duration of 3rd Step Speed correspond to Pr 19 Factory Setting 00 Pr 84 Time Duration of 4th Step Speed correspond to Pr 20 Factory Setting 00 Pr 85 Time Duration of 5th Step Speed correspond to Pr 21 Factory Setting 00 Pr 86 Time Duration of 6th Step Speed correspond to Pr 22 Factory Setting 00 Pr 87 Time Duration of 7th Step Speed correspond to Pr 23 Factory Setting 00 Settings 00 to 9999 seco...

Page 67: ...0 Settings 0 1 to 120 0 sec 0 0 disable This parameter is used for ASCII mode When the over time detection is enabled the separation between characters cannot exceed 500 ms Pr 92 Communication Protocol Factory Setting 00 Settings 00 Modbus ASCII mode 7 N 2 01 Modbus ASCII mode 7 E 1 02 Modbus ASCII mode 7 O 1 03 Modbus RTU mode 8 N 2 04 Modbus RTU mode 8 E 1 05 Modbus RTU mode 8 O 1 1 Computer Con...

Page 68: ...ts of 6 36Hex and 4 34Hex Character 0 1 2 3 4 5 6 7 ASCII code 30H 31H 32H 33H 34H 35H 36H 37H Character 8 9 A B C D E F ASCII code 38H 39H 41H 42H 43H 44H 45H 46H RTU mode Each 8 bit data is the combination of two 4 bit hexadecimal characters For example 64 Hex 2 Data Format 2 1 10 bit character frame For 7 bit character 7 N 2 Pr 92 0 7 E 1 Pr 92 1 Start bit 0 1 2 3 4 5 6 Stop bit 10 bit characte...

Page 69: ...I mode STX Start character 3AH ADR 1 ADR 0 CMD 1 CMD 0 Communication address 8 bit address consists of 2 ASCII codes DATA n 1 DATA 0 Contents of data n x 8 bit data consist of 2n ASCII codes n 25 maximum of 50 ASCII codes LRC CHK 1 LRC CHK 0 LRC check sum 8 bit check sum consists of 2 ASCII codes END 1 END 0 END characters END 1 CR 0DH END 0 LF 0AH RTU mode START A silent interval of more than 10 ...

Page 70: ...ed as follows 03H read data from register 06H write single data to register 10H write multiple data to registers Command code 03H read N words The maximum value of N is 12 For example reading continuous 2 words from starting address 2102H of AMD with address 01H ASCII mode Command message Response message STX STX 0 0 ADR 1 ADR 0 1 ADR 1 ADR 0 1 0 0 CMD 1 CMD 0 3 CMD 1 CMD 0 3 2 0 1 Number of data ...

Page 71: ...g 6000 1770H to address 0100H of AMD with address 01H ASCII mode Command message Response message STX STX ADR 1 0 ADR 1 0 ADR 0 1 ADR 0 1 CMD 1 0 CMD 1 0 CMD 0 6 CMD 0 6 0 0 1 1 0 0 Data address 0 Data address 0 1 1 7 7 7 7 Data content 0 Data content 0 LRC CHK 1 7 LRC CHK 1 7 LRC CHK 0 1 LRC CHK 0 1 END 1 CR END 1 CR END 0 LF END 0 LF RTU mode Command message Response message ADR 01H ADR 01H CMD ...

Page 72: ...ord 2 Number of data count by word 2 0 D Number of data count by byte 4 LRC Check C 1 CR 3 END LF 8 The first data content 8 0 F A The second data content 0 8 LRC Check E CR END LF RTU Mode Command message Response message ADR 01H ADR 01H CMD 10H CMD 10H Starting data 00H Starting data 00H address 11H address 11H Number of data 00H Number of data 00H count by word 02H count by word 02H Number of d...

Page 73: ...0H 01H 0AH the 2 s complement negation of 0AH is F6H RTU mode ADR 01H CMD 03H 21H Starting address 02H 00H Number of data count by word 02H CRC CHK Low 6FH CRC CHK High F7H CRC Cyclical Redundancy Check is calculated by the following steps Step 1 Load a 16 bit register called CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte of the command message with the low order byte of the 16 b...

Page 74: ... a pointer to the message buffer Unsigned char length Å the quantity of bytes in the message buffer The function returns the CRC value as a type of unsigned integer Unsigned int crc_chk unsigned char data unsigned char length int j unsigned int reg_crc 0xFFFF while length reg_crc data for j 0 j 8 j if reg_crc 0x01 LSB b0 1 reg_crc reg_crc 1 0xA001 else reg_crc reg_crc 1 return reg_crc 3 6 Address ...

Page 75: ...current during accel ocA 11 Current exceeds 2 times rated current during decel ocd 12 Current exceeds 2 times rated current during steady state operation ocn 13 Ground Fault GF 14 Low voltage Lv 15 Reserved 16 CPU failure 1 cF2 17 Base block 18 Overload oL2 19 Auto accel decel failure cFA 20 Software protection enable codE Status of AC Drive 00 RUN LED light off STOP LED light up 01 RUN LED blink ...

Page 76: ...ion step 2108H Time of PLC Operation sec 2109H Value of External Trigger count 210AH The Correspondent Value of Power Factor XXX X 210BH Pr 65 X Low word of H XXX XX 210CH Pr 65 X High word of H XXX XX 210DH AC Drive Temperature XXX X 210EH PID Feedback Signal XXX XX 210FH PID Target Value XXX XX 2110H AC Drive Mode Type Information 3 7 Communication program of PC The following is a simple example...

Page 77: ...rtb PORT IER 0x01 interrupt as data in outportb PORT LCR inportb PORT LCR 0x80 the BRDL BRDH can be access as LCR b7 1 outportb PORT BRDL 12 set baudrate 9600 12 115200 9600 outportb PORT BRDH 0x00 outportb PORT LCR 0x06 set protocol 7 N 2 06H 7 E 1 1AH 7 O 1 0AH 8 N 2 07H 8 E 1 1BH 8 O 1 0BH for i 0 i 16 i while inportb PORT LSR 0x20 wait until THR empty outportb PORT THR tdat i send data to THR ...

Page 78: ...ing speed changes At the constant speed periods drive calculates the optimal output voltage value for the load and may get it reduced up to 30 below the Maximum Output Voltage 100 70 Output Voltage Frequency base Output voltage With energy saving enabled the drive automatically adjust the output voltage based on the output power level The maximum output voltage reduction is 30 Pr 96 Count Down Com...

Page 79: ...o Acceleration Deceleration Factory Setting 00 Settings 00 Linear acceleration deceleration 01 Auto acceleration linear deceleration 02 Linear acceleration auto deceleration 03 Auto acceleration deceleration 04 Linear Accel Decel Stall Prevention during Deceleration Please refer to Accel Decel time setting at parameter Pr 10 Pr 13 When this parameter is set to 03 the AC drive will accel decel in t...

Page 80: ...um Output Voltage will automatically be regulated to 200 VAC When the AVR function is disabled the Maximum Output Voltage follows the variations of the input voltage 180V to 264 VAC Selecting program value 2 enables the AVR function and also disables the AVR function during deceleration This offers a quicker deceleration Pr 103 Auto Tune Motor parameters Factory Setting 00 Settings 00 Disable 01 A...

Page 81: ... select the control method at zero speed If set to 01 the voltage in Pr 110 is used for holding torque Pr 110 Voltage of Zero Speed Control Factory Setting 5 0 Settings 0 0 to 20 0 of Max output voltage Pr 05 Unit 0 1 This parameter should be used in conjunction with Pr 109 Example if Pr 05 100 and this parameter is set to 20 0 the level of output voltage is 100 X 20 0 20 Pr 111 Deceleration S Cur...

Page 82: ...ntinue operation after fault speed search from speed reference 02 Continue operation after fault speed search from Minimum speed This parameter is used to select the restart method after certain faults Pr 114 Cooling Fan Control Factory Setting 02 Settings 00 Fan Off when the drive stop after 1 Min 01 AC Drive Runs and Fan On AC Drive Stops and Fan Off 02 Always Run 03 Reserved Pr 115 PID Set Poin...

Page 83: ...tion Negative feedback positive targeted value detective value Positive feedback negative targeted value detective value Pr 117 Proportional Gain P Factory Setting 1 0 Settings 0 0 to 10 0 This parameter determines the feedback loop Gain If the gain is large the response will be strong and immediate If the gain is too large vibration may occur If the gain is small the response will be weak and slo...

Page 84: ...hanges and external interferences However if the I action is excessively powerful it will delay the response to the variation The P action could solely be used on a loading system that possesses integral components PD Control when a deviation occurs the system immediately generates some operational load that is greater than the single load generated by the D action in order to restrain the increme...

Page 85: ...r 124 Feedback Signal Fault Treatment Factory Setting 00 Settings 00 Warning and RAMP to stop 01 Warning and keep operating This parameter selects the operation of the drive upon a loss of the PID feedback signal Pr 125 Source of PID Set point Factory Setting 0 00 Settings 0 00 to 400 0Hz This parameter is used in conjunction with Pr 115 04 to input a set point in Hz Pr 126 PID Offset Level Factor...

Page 86: ...e ACI input frequency that corresponds to minimum frequency Pr 132 Maximum Reference Value 0 20mA Factory Setting 20 0 Settings 0 0 to 20 0mA Unit 0 1mA This parameter is used to set the ACI input frequency that corresponds to maximum frequency Pr 133 Inverts Reference Signal 0 20mA Factory Setting 00 Settings 00 Not Inverted 01 Inverted If this parameter is set to 01 4mA corresponds to 0Hz in Pr ...

Page 87: ...0 Settings 0 00 to 400 0 Hz Unit 0 10Hz These parameters determine the sleep functions of the AC drive If the command frequency falls below the sleep frequency for the specified time in Pr 136 then drive output is turned off until the command frequency rises above Pr 138 Please see the below diagram Pr 138 Pr 137 Pr 136 0Hz Frequency Command Actual output frequency Sleep Period Sleep Frequency Wak...

Page 88: ...fore powering off Pr 142 Second Source of Frequency Command Factory Setting 00 Settings 00 Keypad Up Down 01 AVI 0 10V 02 ACI 4 20mA 03 RS485 04 Keypad Potentiometer This parameter changes the source for frequency command by using any Multifunction Input Pr 39 Pr 42 setting 28 Pr 143 Software Braking Level Unit 0 1V Settings 115V 230V series 370 to 450 Vdc Factory setting 380 0 460V series 740 to ...

Page 89: ...n after power up When enabled the AC drive will not start when powered up if run commands were applied Pr 147 Decimal Number of Accel Decel Time Factory Setting 00 Settings 00 One Decimal 01 Two Decimals It sets the number of decimals in the accel decel time It can be used for Acceleration Deceleration Time 1 Acceleration Deceleration Time 2 and JOG Acceleration Deceleration Time Pr 148 Number of ...

Page 90: ...requency Width Factory Setting 0 00 Settings 0 00 to 400 00Hz Frequency of Δ top point Fup master frequency F Pr 152 Pr 153 Frequency of Δ down point Fdown master frequency F Pr 152 Pr 153 Fup Fdown Pr 10 12 Pr 11 13 Pr 152 Master Frequency F Double Pr 153 B550 Series sensorless vector frequency drive ...

Page 91: ...mended Pr 156 Communication Response Delay Time a Factory Setting 0 Settings 0 to 200 x500µs This parameter is used to set communication response delay time If you set Pr 156 to 1 the communication response delay time will be 1 X 500µs 500µs set Pr 156 to 2 the communication response delay time will be 2 X 500µs 1000µs Pr 157 Communication Mode Selection a Factory Setting 1 Settings 0 Delta ASCII ...

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Page 93: ...ing operation 5 Whether the motors are overheating during operation 6 Always check the input voltage of the AC drive with Voltmeter Periodic Maintenance WARNING Disconnect AC power before processing 1 Tighten and reinforce any screws of the AC drive if necessary because they might loose due to vibration or temperature changes 2 Check the conductors or insulators for corrosion and any physical dama...

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Page 95: ...r the motors horsepower corresponds to the AC drive output power 2 Check the wiring connections between the AC drive and motor for possible short circuits 3 Increase the Acceleration time Pr 10 Pr 12 4 Check for possible excessive loading conditions at the motor 5 If there are any abnormal conditions when operating the AC drive after short circuit being removed it should be sent back to manufactur...

Page 96: ...oltage The AC drive detects excessive drive output current Note The AC drive can withstand up to 150 of the rated current for a maximum of 60 seconds 1 Check whether the motor is overloaded 2 Reduce torque compensation setting as set in Pr 54 3 Increase the AC drive s output capacity Internal electronic overload trip 1 Check for possible motor overload 2 Check electronic thermal overload setting 3...

Page 97: ...acity next HP size Over current during steady state operation 1 Short circuit at motor output 2 Sudden increase in motor loading 3 AC drive output capacity is too small 1 Check for possible poor insulation at the output line 2 Check for possible motor stall 3 Replace with the AC drive with one that has a higher output capacity next HP size Internal memory IC can not be programmed 1 Switch off powe...

Page 98: ...or possible poor insulation at the output line Communication Error Please refer to Pr 92 1 Check the connection between the AC drive and computer for loose wires 2 Check if the communication protocol is properly set External Base Block AC drive output is turned off 1 When the external input terminal base block is active the AC drive output will be turned off 2 Disable this connection and the AC dr...

Page 99: ...ck input phase wiring for loose contacts Software protection failure Return to the factory PID feedback signal error 1 Check parameter settings Pr 116 and AVI ACI wiring 2 Check for possible fault between system response time and the PID feedback signal detection time Pr 123 B550 Series sensorless vector frequency drive ...

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Page 101: ...ed by external control terminals keypad STOP is effective 02 Operation determined by external control terminals keypad STOP is ineffective 03 Operation determined by RS 485 communication port keypad STOP is effective 04 Operation determined by RS 485 communication port keypad STOP is ineffective 00 Pr 02 Stop Method 00 Ramp stop 01 Coast Stop 00 Pr 03 Maximum Output Frequency 50 00 to 400 0 Hz 60 ...

Page 102: ...to 400 0Hz 0 00 a Pr 19 3rd Step Speed Freq 0 00 to 400 0Hz 0 00 a Pr 20 4th Step Speed Freq 0 00 to 400 0Hz 0 00 a Pr 21 5th Step Speed Freq 0 00 to 400 0Hz 0 00 a Pr 22 6th Step Speed Freq 0 00 to 400 0Hz 0 00 a Pr 23 7th Step Speed Freq 0 00 to 400 0Hz 0 00 Pr 24 Reserve Operation Inhibition 00 Enable REV operation 01 Disable REV operation 00 Pr 25 Over Voltage Stall Prevention 00 Disable 115V ...

Page 103: ...nput Terminal M0 M1 00 M0 FWD STOP M1 REV STOP 01 M0 RUN STOP M1 REV FWD 02 M0 M1 M2 3 wire operation control mode 00 Pr 39 Pr 40 Pr 41 Pr 42 Multi function Input Terminal M2 Multi function Input Terminal M3 Multi function Input Terminal M4 Multi function Input Terminal M5 00 No Function 01 Output OFF N O enabled when running 02 Output OFF N C enabled when running 03 External Fault normally open N...

Page 104: ...gnal 0 100 03 Output power 0 100 00 a Pr 44 Analog Output Gain 00 to 200 100 Pr 45 Pr 46 Multi Function Output Terminal 1 Photocoupler output Multi function Output Terminal 2 Relay Output 00 AC Drive Operational 01 Maximum Output Frequency Attained 02 Zero Speed 03 Over Torque Detection 04 Base Block B B Indication 05 Low Voltage Indication 06 AC Drive Operation Mode 07 Fault Indication 08 Desired...

Page 105: ...r 53 Motor No Load Current 00 FLA to 99 FLA 0 4 F LA a Pr 54 Torque Compensation 00 to 10 00 a Pr 55 Slip Compensation 0 00 to 10 00 0 00 Pr 56 Reserved Pr 57 AC Drive Rated Current Display unit 0 1A Pr 58 Electronic Thermal Overload Relay 00 Standard Motor self cool motor 01 Inverter Motor auxiliary cool fan on motor 02 Inactive 02 a Pr 59 Electronic Thermal Motor Overload 30 to 300 sec 60 Pr 60 ...

Page 106: ...us Voltage u_ 04 PV i 05 Display the value of internal counter c 06 Display the setting frequency F or o 07 Display the parameter setting Pr 00 08 Reserved 09 Output Current A 10 Display program operation 0 xxx Fwd or Rev 06 a Pr 65 Coefficient K 0 01 to 160 0 1 00 a Pr 66 Communication Frequency 0 00 to 400 0 Hz 0 00 Pr 67 Skip Frequency 1 0 00 to 400 0 Hz 0 00 Pr 68 Skip Frequency 2 0 00 to 400 ...

Page 107: ...terrupt allowance bb 18 Overload oL2 19 Auto Adjustable accel decel failure CFA 20 CPU self detection failure codE 00 Pr 76 Parameter Lock and Configuration 00 All parameters can be set read 01 All parameters are read only 02 08 Reserved 09 Resets all parameters to 50Hz factory defaults 10 Resets all parameters to 60Hz factory defaults 00 Pr 77 Time for Auto Reset the Restart Times in Abnormality ...

Page 108: ...nt 00 Warn and Continue Operating 01 Warn and RAMP to Stop 02 Warn and COAST to Stop 03 Keep Operation without Warning 03 Pr 91 Time Out Detection 0 0 Disable 0 1 to 120 0 sec 0 0 Pr 92 Communication Protocol 00 MODBUS ASCII mode 7 N 2 01 MODBUS ASCII mode 7 E 1 02 MODBUS ASCII mode 7 O 1 03 MODBUS RTU mode 8 N 2 04 MODBUS RTU mode 8 E 1 05 MODBUS RTU mode 8 O 1 00 Pr 93 Accel 1 to Accel 2 Frequen...

Page 109: ...ers 00 Disable 01 Auto tune for R1 02 Auto tune for R1 No Load testing 00 Pr 104 R1 value 00 to 65535 mΩ 00 Pr 105 Control Mode 00 V F Control 01 Sensor less Control 00 Pr 106 Rated Slip 0 00 to 10 00 Hz 3 00 Pr 107 Vector Voltage Filter 5 to 9999 per 2ms 10 Pr 108 Vector Slip Compensation Filter 25 to 9999 per 2ms 50 Pr 109 Selection for Zero Speed Control 00 No output 01 Control by DC voltage 00...

Page 110: ... from ACI 4 to 20mA 00 Pr 117 Proportional Gain P 0 0 to 10 0 1 0 Pr 118 Integral Time I 0 00 Disable 0 01 to 100 0 sec 1 00 Pr 119 Differential Time D 0 00 to 1 00 sec 0 00 Pr 120 Integration s Upper Bound Frequency 00 to 100 100 Pr 121 One Time Delay 0 0 to 2 5 sec 0 0 Pr 122 PID Frequency Output Command Limit 00 to 110 100 Pr 123 Feedback Signal Detection Time 0 0 Disable 0 1 to 3600 sec 60 0 P...

Page 111: ...0 00 Pr 139 Treatment for Counter Attained 00 Continue operation 01 Stop Immediately and display E F 00 Pr 140 External Up Down Selection 00 Fixed Mode keypad 01 By Accel or Decel Time 02 Reserved 00 Pr 141 Save Frequency Set Point 00 Not Save 01 Save 01 Pr 142 Second Source of Frequency Command 00 Keypad Up Down 01 AVI 0 10V 02 ACI 4 20mA 03 Communication 04 Keypad potentiometer 00 115V 230V 370 ...

Page 112: ...x Function 0 00 to 100 00 sec 0 00 Pr 152 Skip Frequency Width 0 00 to 400 0Hz 0 00 Pr 153 Bias Frequency Width 0 00 to 400 0Hz 0 00 Pr 154 Reserved a Pr 155 Compensation Coefficient for Motor Instability 0 0 Disable 0 1 to 5 0 recommended setting d2 0 0 0 a Pr 156 Communication Response Delay Time 0 to 200 x500us 0 a Pr 157 Communication Mode Selection 0 Delta ASCII 1 Modbus 1 B550 Series sensorl...

Page 113: ...5 9 5 Rated Output Current A 2 5 5 0 7 0 10 17 25 Maximum Output Voltage V 3 Phase proportional to input voltage Output Frequency Hz 0 1 400 Hz Output Rating Carrier Frequency kHz 1 15 Single 3 phase 3 phase Rated Input Current A 6 3 2 9 11 5 7 6 15 7 8 8 27 12 5 19 6 28 Input Current for 1 phase Models when Using 3 phase Power 3 2 6 3 9 0 12 5 Rated Voltage Frequency Single 3 phase 200 240 VAC 50...

Page 114: ... V Input Rating Frequency Tolerance 5 47 63 Hz Cooling Method Fan Cooled Weight kg 1 5 1 5 2 0 3 2 3 2 3 3 General Specifications Control System SPWM Sinusoidal Pulse Width Modulation control V F or sensorless vector control Freq Setting Resolution 0 1Hz Output Frequency Resolution 0 1Hz Torque Characteristics Including the auto torque auto slip compensation starting torque can be 150 at 5 0Hz Ove...

Page 115: ...er loss restart auto tuning frequency limits parameter Lock Reset vector control counter PID Control PLC MODBUS communication reverse Inhibition abnormal reset abnormal re start digital frequency output sleep revival function 1st 2nd frequency source selections Protection Functions Self testing over voltage over current under voltage overload overheating external fault electronic thermal ground fa...

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