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TwinCAT

KL2xxx and KS2xxx

35

Version: 3.0.0

4

TwinCAT

PLC and Motion Control on the PC

TwinCAT - 

T

he 

Win

dows 

C

ontrol and 

A

utomation 

T

echnology

The TwinCAT automation software converts any compatible PC into a real-time controller with multi-PLC, NC
axis control, programming environment and operating station. TwinCAT replaces conventional PLC and NC
controllers as well as operating devices:

• open, compatible PC hardware

• Embedding of IEC 61131-3 software PLC, software NC and software CNC in Windows NT/2000/XP,

NT/XP Embedded, CE

• Programming and runtime systems optionally together on one PC or separated

• Connection to all common fieldbus systems

• PC interfaces are supported

• Data communication with user interfaces and other programs by means of open Microsoft standards

(OPC, OCX, DLL, etc.)

TwinCAT architecture

TwinCAT consists of runtime systems for real-time execution of control programs and development
environments for programming, diagnosis and configuration. Any Windows programs, for instance
visualization programs or Office programs, can access TwinCAT data via Microsoft interfaces, or can
execute commands.

A practically oriented software solution

TwinCAT offers a precise time-base in which programs are executed with the highest deterministic features,
independently of other processor tasks. The real-time load on a PC is set with TwinCAT: This achieves a
defined operating behavior. TwinCAT displays the system load for running programs. A loading threshold
can be set, in order to assure a defined computing capacity for the operating programs and for Windows
NT/2000/XP. If this threshold is exceeded, a system message is generated.

TwinCAT supports system diagnosis

The general use of hardware and software from the open PC world requires some checking: Unsuitable
components can upset the PC system. Beckhoff integrates a handy display of the real-time jitter in order to
provide administrators with a simple means of evaluating hardware and software. A system message during
operation can draw attention to error states.

Summary of Contents for KL2 Series

Page 1: ...Documentation EN KL2xxx and KS2xxx Digitale output terminals 10 09 2020 Version 3 0 0...

Page 2: ......

Page 3: ...114 LEDs and connection 16 2 3 3 KL2134 LEDs and connection 17 2 4 KL2404 KL2424 Introduction 18 2 4 1 KL2404 KL2424 Technical data 19 2 4 2 KL2404 LEDs and connection 20 2 4 3 KL2424 LEDs and connect...

Page 4: ...Table of contents KL2xxx and KS2xxx 4 Version 3 0 0...

Page 5: ...ification of products that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT G EtherCAT G10...

Page 6: ...for trained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions...

Page 7: ...ation Version KL2134 KL2404 KL2424 KL2408 Firmware Hardware Firmware Hardware Firmware Hardware Firmware Hardware 3 0 0 09 06 05 07 Documentation Version KL2488 Firmware Hardware 3 0 0 03 The K bus fi...

Page 8: ...KL2012 8 2 0 5 A KL2022 8 2 2 0 A KL2032 8 2 0 5 A protected against reverse polarity connection KL2114 14 4 0 5 A KL2134 14 4 0 5 A protected against reverse polarity connection KL2404 18 4 0 5 A KL...

Page 9: ...overview KL2xxx and KS2xxx 9 Version 3 0 0 Fig 2 KL2022 2 channel digital output terminal 24 VDC 2 A Fig 3 KL2032 2 channel digital output terminal 24 VDC 0 5 A protected against reverse polarity con...

Page 10: ...5 A short circuit proof Max short circuit current 2 A 70 A 2 A Inductive breaking energy max 150 mJ channel 1 7 J channel 150 mJ channel Reverse polarity protection no no yes Electrical isolation 500...

Page 11: ...ly connected to terminal point 6 and positive power contact 0 V 3 Ground for output 1 internally connected to terminal point 7 and negative power contact PE 4 PE contact internally connected to termin...

Page 12: ...ly connected to terminal point 6 and positive power contact 0 V 3 Ground for output 1 internally connected to terminal point 7 and negative power contact PE 4 PE contact internally connected to termin...

Page 13: ...ly connected to terminal point 6 and positive power contact 0 V 3 Ground for output 1 internally connected to terminal point 7 and negative power contact PE 4 PE contact internally connected to termin...

Page 14: ...and KS2xxx 14 Version 3 0 0 2 3 KL2114 KL2134 Introduction Fig 7 KL2114 4 channel digital output terminal 24 VDC 0 5 A Fig 8 KL2134 4 channel digital output terminal 24 VDC 0 5 A protected against rev...

Page 15: ...rent 0 5 A short circuit proof per channel Short circuit current 2 A Breaking energy ind 150 mJ channel Reverse polarity protection yes Electrical isolation 500 V K bus field voltage Current consumpti...

Page 16: ...erminal point Description Name No Output 1 1 Output 1 24 V 2 24 V internally connected to terminal point 6 and positive power contact 0 V 3 0 V internally connected to terminal point 7 and negative po...

Page 17: ...Terminal point Description Name No Output 1 1 Output 1 24 V 2 24 V internally connected to terminal point 6 and positive power contact 0 V 3 0 V internally connected to terminal point 7 and negative p...

Page 18: ...roduct overview KL2xxx and KS2xxx 18 Version 3 0 0 2 4 KL2404 KL2424 Introduction Fig 11 KL2404 4 channel digital output terminal 24 VDC 0 5 A Fig 12 KL2404 4 channel digital output terminal 24 VDC 2...

Page 19: ...ircuit proof per channel 2 0 A short circuit proof Short circuit current 2 A 70 A Breaking energy ind 150 mJ channel 1 7 J channel Reverse polarity protection yes Electrical isolation 500 V K bus fiel...

Page 20: ...put 1 1 Output 1 0 V 2 Ground for output 1 internally connected to terminal point 3 6 7 and negative power contact 0 V 3 Ground for output 3 internally connected to terminal point 2 6 7 and negative p...

Page 21: ...put 1 1 Output 1 0 V 2 Ground for output 1 internally connected to terminal point 3 6 7 and negative power contact 0 V 3 Ground for output 3 internally connected to terminal point 2 6 7 and negative p...

Page 22: ...rview KL2xxx and KS2xxx 22 Version 3 0 0 2 5 KL2408 KL2488 Introduction Fig 15 KL2408 8 channel digital output terminal 24 VDC 0 5 A Fig 16 KL2488 8 channel digital output terminal 24 VDC 0 5 A ground...

Page 23: ...88 Technical data Technical data KL2408 KL2488 Connection technology 1 wire Number of outputs 8 positive switching 8 negative switching Nominal voltage 24 VDC 15 20 Load type ohmic inductive lamp load...

Page 24: ...erminal 24 VDC 0 5 A KL2408 LEDs LED Color Meaning Signal LED 1 8 green off Signal voltage 0 on Signal voltage 1 KL2408 Connection Terminal point Description Name No Output 1 1 Output 1 Output 3 2 Out...

Page 25: ...4 VDC 0 5 A ground switching KL2488 LEDs LED Color Meaning Signal LED 1 8 green off Signal voltage 0 on Signal voltage 1 KL2488 Connection Terminal point Description Name No Output 1 1 Output 1 Output...

Page 26: ...of the fieldbus coupler Join the compo nents with tongue and groove and push the terminals against the mounting rail until the lock clicks onto the mounting rail If the terminals are clipped onto the...

Page 27: ...components The six spring contacts of the K Bus E Bus deal with the transfer of the data and the supply of the Bus Terminal electronics The power contacts deal with the supply for the field electronic...

Page 28: ...ion testing or to damage on the terminal e g disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230 V For insulation testing disconnect the PE supply...

Page 29: ...imum total extension of the terminal segment without coupler is 64 terminals 12 mm mounting with or 32 terminals 24 mm mounting with Avoid deformation twisting crushing and bending of the mounting rai...

Page 30: ...es the risk of wires being mixed up The familiar dimensions of the terminal only had to be changed slightly The new connector adds about 3 mm The maximum height of the terminal remains unchanged A tab...

Page 31: ...e terminals are implemented in spring force technology Connect the cables as follows 1 Open a spring loaded terminal by slightly pushing with a screwdriver or a rod into the square opening above the t...

Page 32: ...nd sleeve 0 14 0 75 mm2 Wire size width single core wires 0 08 1 5 mm2 Wire size width fine wire conductors 0 25 1 5 mm2 Wire size width ultrasonically bonded conductors only 1 5 mm2 see notice 31 Wir...

Page 33: ...ture data correspond to the actual measured temperature values Observe the permissible ambient temperature range of 25 to 60 C for the use of Beckhoff fieldbus com ponents with extended temperature ra...

Page 34: ...nents of certificate no KEMA 10ATEX0075 X Issue 9 or II 3G KEMA 10ATEX0075 X Ex nC IIC T4 Gc Ta 25 60 C II 3D KEMA 10ATEX0075 X Ex tc IIC T135 C Dc Ta 25 60 C only for fieldbus components of certifica...

Page 35: ...ts for programming diagnosis and configuration Any Windows programs for instance visualization programs or Office programs can access TwinCAT data via Microsoft interfaces or can execute commands A pr...

Page 36: ...A message router manages and distributes all the messages both in the system and via TCP IP connections PC systems can be connected to one another by TCP IP Bus Terminal controllers are connected via...

Page 37: ...for Beckhoff components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 5246 963 0 Fax 49 5246 963 198 e mail info beckhoff com Beckhoff Support...

Page 38: ...4 LEDs and connection 16 Fig 10 KL2134 LEDs and connection 17 Fig 11 KL2404 4 channel digital output terminal 24 VDC 0 5 A 18 Fig 12 KL2404 4 channel digital output terminal 24 VDC 2 A 18 Fig 13 KL240...

Page 39: ......

Page 40: ...Beckhoff Automation GmbH Co KG H lshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff de default asp bus_terminal digout htm...

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