Beckhoff EPP1 Series Manual Download Page 66 | Manualshive

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Mounting and cabling

EPP1xxx

66

Version: 1.4

Connection examples

The diagram shows the connection of 8 sensors in single-wire technology as well as one sensor each in two-
wire and three-wire technology.
Please note for ZS2001-0004 connectors: two bridges (24 V and 0 V) are required to supply the terminal
points for two- and three-wire connection technology.

Status LEDs

ZS2001-0002 and ZS2001-0004 have a green status LED for each digital input. An LED lights up when a
high level is detected at the corresponding input.

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Summary of Contents for EPP1 Series

Page 1: ...Documentation EN EPP1xxx EtherCAT P Box modules with digital inputs 2022 05 25 Version 1 4...

Page 2: ......

Page 3: ...supply 17 3 3 4 Process image 17 3 4 EPP10x8 0002 18 3 4 1 Introduction 18 3 4 2 Technical data 19 3 4 3 Scope of supply 20 3 4 4 Process image 20 3 5 EPP1008 0022 21 3 5 1 Introduction 21 3 5 2 Techn...

Page 4: ...nting and cabling 53 4 1 Mounting 53 4 1 1 Dimensions 53 4 1 2 Fixing 56 4 1 3 Functional earth FE 57 4 1 4 Tightening torques for plug connectors 57 4 2 EtherCAT P 58 4 2 1 Connectors 59 4 2 2 Status...

Page 5: ...ating conditions 82 6 2 Accessories 83 6 3 Version identification of EtherCAT devices 84 6 3 1 General notes on marking 84 6 3 2 Version identification of EP EPI EPP ER ERI boxes 85 6 3 3 Beckhoff Ide...

Page 6: ...Table of contents EPP1xxx 6 Version 1 4...

Page 7: ...oducts that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT TwinCAT BSD TC BSD EtherCAT EtherCAT G EtherCAT...

Page 8: ...ained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions are u...

Page 9: ...licable at the time the documentation was written The module features are continuously improved and developed further Modules having earlier production statuses cannot have the same properties as modu...

Page 10: ...from each other and can therefore be switched individually The nominal supply voltage for both is 24 VDC EtherCAT P uses the same cable structure as EtherCAT a 4 core Ethernet cable with M8 connectors...

Page 11: ...x M8 8 10 s EPP1018 0002 18 4 x M12 8 10 s EPP1258 0001 24 8 x M8 8 10 s 1 Two timestamp inputs EPP1258 0002 28 4 x M12 8 10 s 1 Two timestamp inputs EPP1809 0021 32 16 x M8 16 3 0 ms EPP1809 0022 36...

Page 12: ...from the process level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes The signals are connected via M8 screw type...

Page 13: ...3 0 ms Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short circuit proof Housing dat...

Page 14: ...delivery 1x EPP1004 0061 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre assembled 4x protective cap for M8 socket black pre assembled 10x labels blank 1 strip of 10 Pre assembled pr...

Page 15: ...ocess level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes The signals are connected via M8 screw type connectors...

Page 16: ...nput filter 3 0 ms 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short circuit p...

Page 17: ...8 0001 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre assembled 10x labels blank 1 strip of 10 Pre assembled protective caps do not ensure IP67 protection Protective caps are pre as...

Page 18: ...level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes The signals are optionally connected via M12 screw type conne...

Page 19: ...Input filter 3 0 ms 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short circuit...

Page 20: ...8 0002 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre assembled 10x labels blank 1 strip of 10 Pre assembled protective caps do not ensure IP67 protection Protective caps are pre as...

Page 21: ...l inputs acquires the binary control signals from the process level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes...

Page 22: ...3 0 ms Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short circuit proof Housing data...

Page 23: ...8 0022 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre assembled 10x labels blank 1 strip of 10 Pre assembled protective caps do not ensure IP67 protection Protective caps are pre as...

Page 24: ...ime of the last edge change with a resolution of 1 ns This technology enables signals to be traced exactly over time and synchronised with the distributed clocks across the system With this technology...

Page 25: ...rding to EN 61131 2 compatible with type 1 Input filter 10 s Timestamp inputs no filter Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Timestamp inputs 3 mA at 24 VDC Sen...

Page 26: ...5 g constant amplitude Shocks 1000 shocks in each direction in 3 axes 35 g 11 ms 3 6 3 Scope of supply Make sure that the following components are included in the scope of delivery 1x EPP1258 0001 Et...

Page 27: ...4 Channel 3 Input X04 4 Channel 4 Input X05 4 Channel 5 Input X06 4 Channel 6 Input X07 4 Channel 7 Input X08 4 Channel 8 Input Working Counter The Working Counter is a diagnostic function for EtherCA...

Page 28: ...ime of the last edge change with a resolution of 1 ns This technology enables signals to be traced exactly over time and synchronised with the distributed clocks across the system With this technology...

Page 29: ...rding to EN 61131 2 compatible with type 1 Input filter 10 s Timestamp inputs no filter Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Timestamp inputs 3 mA at 24 VDC Sen...

Page 30: ...5 g constant amplitude Shocks 1000 shocks in each direction in 3 axes 35 g 11 ms 3 7 3 Scope of supply Make sure that the following components are included in the scope of delivery 1x EPP1258 0002 Et...

Page 31: ...X04 2 Channel 4 Input 4 Channel 3 Input X05 X06 2 Channel 6 Input 4 Channel 5 Input X07 X08 2 Channel 8 Input 4 Channel 7 Input Working Counter The Working Counter is a diagnostic function for EtherCA...

Page 32: ...acquires the binary control signals from the process level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes The sig...

Page 33: ...put filter 3 0 ms 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short circuit pr...

Page 34: ...3 axes 35 g 11 ms 3 8 3 Scope of supply Make sure that the following components are included in the scope of delivery 1x EPP18x9 0021 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre...

Page 35: ...t X02 4 Channel 2 Input X03 4 Channel 3 Input X04 4 Channel 4 Input X05 4 Channel 5 Input X06 4 Channel 6 Input X07 4 Channel 7 Input X08 4 Channel 8 Input X09 4 Channel 9 Input X10 4 Channel 10 Input...

Page 36: ...nputs acquires the binary control signals from the process level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes Th...

Page 37: ...put filter 3 0 ms 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short circuit pr...

Page 38: ...3 axes 35 g 11 ms 3 9 3 Scope of supply Make sure that the following components are included in the scope of delivery 1x EPP18x9 0022 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre...

Page 39: ...Input 4 Channel 1 Input X03 X04 2 Channel 4 Input 4 Channel 3 Input X05 X06 2 Channel 6 Input 4 Channel 5 Input X07 X08 2 Channel 8 Input 4 Channel 7 Input X09 X10 2 Channel 10 Input 4 Channel 9 Input...

Page 40: ...ler The state of the signals is indicated by light emitting diodes For the signal connection female headers with spring connection are used optionally available with 1 or 3 pins The module is supplied...

Page 41: ...atible with type 1 Input filter 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total sh...

Page 42: ...onents are included in the scope of delivery 1x EPP1816 0003 EtherCAT P Box 2x protective cap for EtherCAT P socket M8 red pre assembled 10x labels blank 1 strip of 10 Female headers with spring conne...

Page 43: ...ut 3 3 DIG Inputs Channel 1 Input 4 4 DIG Inputs Channel 1 Input 5 5 DIG Inputs Channel 1 Input 6 6 DIG Inputs Channel 1 Input 7 7 DIG Inputs Channel 1 Input 8 0 DIG Inputs Channel 2 Input 1 1 DIG Inp...

Page 44: ...inputs acquires the binary control signals from the process level and transmits them in an electrically isolated form to the controller The state of the signals is indicated by light emitting diodes...

Page 45: ...with type 1 Input filter 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US max 0 5 A in total short ci...

Page 46: ...a signal 24 V is present at one or more inputs of channels 9 to 16 US off Supply voltage US is not present green illuminated Supply voltage US is present UP off Supply voltage UP is not present green...

Page 47: ...3 4 DIG Inputs Channel 1 Input 4 5 DIG Inputs Channel 1 Input 5 6 DIG Inputs Channel 1 Input 6 7 DIG Inputs Channel 1 Input 7 8 DIG Inputs Channel 1 Input 8 9 DIG Inputs Channel 2 Input 1 10 DIG Inpu...

Page 48: ...des The signals are connected via 25 pin D sub socket The EtherCAT P Box has 2 x 3 axes accelerometer with 16 bits and a selectable resolution of 2 g 4 g 8 g and 16 g The sampling frequency is 1 Hz to...

Page 49: ...ng to EN 61131 2 compatible with type 1 Input filter 10 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 6 mA at 24 VDC Sensor power supply US1 Branched off from the control voltage US...

Page 50: ...s in each direction in 3 axes 35 g 11 ms 3 12 2 1 Acceleration measurement Technical data Acceleration measurement Inclination measurement Raw values Measured values Measuring range 1 Adjustable 2 g 4...

Page 51: ...ent UP off Supply voltage UP is not present green illuminated Supply voltage UP is present 3 12 4 Scope of supply Make sure that the following components are included in the scope of delivery 1x EPP18...

Page 52: ...3 6 DIG Inputs Channel 1 Input 4 7 DIG Inputs Channel 1 Input 5 8 DIG Inputs Channel 1 Input 6 9 DIG Inputs Channel 1 Input 7 10 DIG Inputs Channel 1 Input 8 11 DIG Inputs Channel 2 Input 1 12 DIG Inp...

Page 53: ...rs The drawing is not true to scale Housing features Housing material PA6 polyamide Sealing compound polyurethane Mounting two fastening holes 3 5 mm for M3 Metal parts brass nickel plated Contacts Cu...

Page 54: ...Housing features Housing material PA6 polyamide Sealing compound polyurethane Mounting two fastening holes 4 5 mm for M4 Metal parts brass nickel plated Contacts CuZn gold plated Installation positio...

Page 55: ...scale Housing features Housing material PA6 polyamide Sealing compound polyurethane Mounting two fastening holes 3 5 mm for M3 Metal parts brass nickel plated Contacts CuZn gold plated Installation po...

Page 56: ...are not threaded When assembling remember that the fieldbus connectors increases the overall height See chapter accessories Mounting Rail ZS5300 0001 The mounting rail ZS5300 0001 500 mm x 129 mm allo...

Page 57: ...chine bed FE Fig 4 Connection for functional earth FE Housing 002x The fastening holes also serve as connections for the functional earth FE Make sure that the box is grounded to low impedance via the...

Page 58: ...ments 68 EtherCAT P transmits two supply voltages Control voltage US The following sub functions are supplied from the control voltage US the fieldbus the processor logic typically the inputs and the...

Page 59: ...arded via two M8 sockets at the upper end of the modules IN left M8 socket for EtherCAT P power supply OUT right M8 socket for EtherCAT P forwarding Fig 6 Connectors for EtherCAT P 1 2 3 4 Fig 7 M8 so...

Page 60: ...rCAT L A Link Act A green LED labeled L A or Link Act is located next to each EtherCAT EtherCAT P socket The LED indicates the communication state of the respective socket LED Meaning off no connectio...

Page 61: ...y unit must also be taken into account Planning tool for EtherCAT P You can plan cable lengths voltages and currents of your EtherCAT P system using TwinCAT 3 The requirement for this is TwinCAT 3 Bui...

Page 62: ...ted sensors actuators must be powered by an EPP box GNDS and GNDP from an M8 M12 sig nal connection of an EPP box must not be connected to the machine bed Supply of remote powered sensors actuators If...

Page 63: ...re colors apply to sensor cables from Beckhoff See chapter Accessories 83 2 US1 serves as sensor supply voltage It is branched off from the US supply voltage Connection examples Pin 1 Pin 4 Pin 3 1 3...

Page 64: ...ck 5 gray 1 The core colors apply to sensor cables from Beckhoff See chapter Accessories 83 2 US1 serves as sensor supply voltage It is branched off from the US supply voltage Connection examples 1 2...

Page 65: ...02 ZS2001 0004 Pin assignment Contact Function 0 Input 1 1 Input 2 2 Input 3 3 Input 4 4 Input 5 5 Input 6 6 Input 7 7 Input 8 24 US1 0V GNDS ZS2001 0004 has three rows with ten terminal contacts each...

Page 66: ...each in two wire and three wire technology Please note for ZS2001 0004 connectors two bridges 24 V and 0 V are required to supply the terminal points for two and three wire connection technology Stat...

Page 67: ...put 8 Channel 1 Input 6 9 Channel 2 Input 1 Channel 1 Input 7 10 Channel 2 Input 2 Channel 1 Input 8 11 Channel 2 Input 3 Channel 2 Input 1 12 Channel 2 Input 4 Channel 2 Input 2 13 Channel 2 Input 5...

Page 68: ...mp or by a 24 VDC power source that has to satisfy NEC class 2 A NEC class 2 power supply shall not be connected in series or parallel with another class 2 power source CAUTION CAUTION To meet the UL...

Page 69: ...marked with a crossed out wheeled bin shall not be discarded with the normal waste stream The device is considered as waste electrical and electronic equipment The national regulations for the dispos...

Page 70: ...ssioning Configuration EPP1xxx 70 Version 1 4 5 Commissioning Configuration 5 1 Integrating into a TwinCAT project The procedure for integration in a TwinCAT project is described in these Quick start...

Page 71: ...he timestamps of the last rising and the last falling signal edge at the beginning of the following PLC cycle Application Note DK9222 0211 0021 contains further information on timestamp inputs Variabl...

Page 72: ...d values into inclination angles Presentation of the measured values 73 Assignment of the acceleration axes to variables in the process image AI Inputs Channel 6 AI Inputs Channel 5 AI Inputs Channel...

Page 73: ...z 06dec 25 Hz 07dec 50 Hz 08dec 100 Hz 09dec 250 Hz 10dec 400 Hz 11dec 1600 Hz 12dec default 5000 Hz Presentation of the measured values CoE index 8080 1D Presentation Value Format designation Descrip...

Page 74: ...issioning Configuration EPP1xxx 74 Version 1 4 5 4 Undervoltage detection EPP1816 3008 Variables in the process image In case of undervoltage of US or UP the corresponding bit in the process image is...

Page 75: ...the objects required for normal operation followed by a complete overview of missing objects Objects to be parameterized during commissioning Objects to be parameterized during commissioning Index 101...

Page 76: ...r standardized loading and saving of backup entries UINT8 RO 0x01 1dec 10F0 01 Checksum Checksum across all backup entries of the EtherCAT P slave UINT32 RO 0x00000000 0dec Index 1A00 DO TxPDO Map Inp...

Page 77: ...Input 8 UINT32 RO 0x6010 08 1 1A01 09 SubIndex 009 9 PDO Mapping entry 5 bits align UINT32 RO 0x0000 00 5 1A01 0A SubIndex 010 10 PDO Mapping entry object 0x1C32 entry 0x20 UINT32 RO 0x1C32 20 1 1A01...

Page 78: ...c 1C33 05 Minimum cycle time Minimum cycle time in ns UINT32 RO 0x000124F8 75000dec 1C33 06 Calc and copy time Time between reading of the inputs and availability of the inputs for the master in ns on...

Page 79: ...O 0x00 0dec 6010 04 Input 4 boolean RO 0x00 0dec 6010 05 Input 5 boolean RO 0x00 0dec 6010 06 Input 6 boolean RO 0x00 0dec 6010 07 Input 7 boolean RO 0x00 0dec 6010 08 Input 8 boolean RO 0x00 0dec 601...

Page 80: ...parameter Double click on SubIndex 001 to enter the Set Value dialog Enter the value 1684107116 in the field Dec or alternatively the value 0x64616F6C in the field Hex and confirm with OK All backup o...

Page 81: ...Commissioning Configuration EPP1xxx 81 Version 1 4 5 7 Decommissioning WARNING Risk of electric shock Bring the bus system into a safe de energized state before starting disassembly of the devices...

Page 82: ...ction Definition 0 Non protected 1 Protected against water drops 2 Protected against water drops when enclosure tilted up to 15 3 Protected against spraying water Water sprayed at an angle up to 60 on...

Page 83: ...002 0111 D Sub plug 25 pin Website Labeling material protective caps Ordering information Description ZS5000 0010 Protective cap for M8 sockets IP67 50 pieces ZS5000 0020 Protective cap for M12 socket...

Page 84: ...ifier in the case of 0000 usually abbreviated to EL3314 0016 is the EtherCAT revision The order identifier is made up of family key EL EP CU ES KL CX etc type 3314 version 0000 The revision 0016 shows...

Page 85: ...production year 2006 3A firmware version 3A 02 hardware version 02 Exceptions can occur in the IP67 area where the following syntax can be used see respective device documentation Syntax D ww yy x y...

Page 86: ...it can be found in the following places on the packaging unit directly on the product if space suffices on the packaging unit and the product The BIC is machine readable and contains information that...

Page 87: ...f composite information from positions 1 to 4 and with the above given example value on position 6 The data identifiers are highlighted in bold font 1P072222SBTNk4p562d71KEL1809 Q1 51S678294 According...

Page 88: ...troduced into the Beckhoff I O production terminals boxes from 2020 widespread implementation is expected in 2021 The user can electronically access the eBIC if existent as follows With all EtherCAT d...

Page 89: ...cific content is stored with the help of a category according to ETG 2010 ID 03 indicates to all EtherCAT masters that they must not overwrite these data in case of an update or restore the data after...

Page 90: ...here Beckhoff Support Support offers you comprehensive technical assistance helping you not only with the application of individual Beckhoff products but also with other wide ranging services support...

Page 91: ......

Page 92: ...Beckhoff Automation GmbH Co KG H lshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com...

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