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Mounting and wiring

EL95xx

32

Version: 2.2

5.7

ATEX Documentation

Notes about operation of the Beckhoff terminal systems in potentially explosive ar-
eas (ATEX)

Pay also attention to the continuative documentation

Notes about operation of the Beckhoff terminal systems in potentially explosive areas (ATEX)

that is available in the download area of the Beckhoff homepage

http:\\www.beckhoff.com

!

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Summary of Contents for EL95 Series

Page 1: ...Documentation EL95xx Power supply terminals 2 2 2019 07 02 Version Date...

Page 2: ......

Page 3: ...power supply terminals EL9505 12 power supply terminal 5 VDC 0 5 A EL9508 12 power supply terminal 8 VDC 0 5 A EL9510 12 power supply terminal 10 VDC 0 5 A EL9512 12 power supply terminal 12 VDC 0 5...

Page 4: ...basics 15 4 2 EtherCAT cabling wire bound 15 4 3 EtherCAT State Machine 16 4 4 CoE Interface 17 5 Mounting and wiring 22 5 1 Instructions for ESD protection 22 5 2 Installation on mounting rails 22 5...

Page 5: ...diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT P Safety over EtherCAT TwinSAFE XFC and XTS are registered trademarks of and licensed by Beckhoff Automat...

Page 6: ...ined specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions are us...

Page 7: ...umentation for EL95xx 2 4 Version identification of EtherCAT devices Designation A Beckhoff EtherCAT device has a 14 digit designation made up of family key type version revision Example Family Type V...

Page 8: ...device or on a sticker The serial number indicates the configuration in delivery state and therefore refers to a whole production batch without distinguishing the individual modules of a batch Struct...

Page 9: ...of markings Fig 1 EL5021 EL terminal standard IP20 IO device with serial batch number and revision ID since 2014 01 Fig 2 EK1100 EtherCAT coupler standard IP20 IO device with serial batch number Fig 3...

Page 10: ...P1258 00001 IP67 EtherCAT Box with batch number date code 22090101 and unique serial number 158102 Fig 6 EP1908 0002 IP67 EtherCAT Safety Box with batch number date code 071201FF and unique serial num...

Page 11: ...Foreword EL95xx 11 Version 2 2 Fig 8 ELM3604 0002 terminal with unique ID number QR code 100001051 and serial batch number 44160201...

Page 12: ...up at the terminals The following EtherCAT Terminals are also supplied with this voltage via the power contacts The power LEDs indicate the operating states of the terminals short circuits or overloa...

Page 13: ...ion yes 500 V against field level Dimensions W x H x D approx 15 mm x 100 mm x 70 mm width aligned 12 mm Configuration no address or configuration settings required Weight approx 65 g Permissible ambi...

Page 14: ...ions W x H x D approx 15 mm x 100 mm x 70 mm width aligned 12 mm Configuration no address or configuration settings required Weight approx 65 g Permissible ambient temperature range during operation 0...

Page 15: ...802 3 Pin Color of conductor Signal Description 1 yellow TD Transmission Data 2 orange TD Transmission Data 3 white RD Receiver Data 6 blue RD Receiver Data Due to automatic cable detection auto cross...

Page 16: ...lled via the EtherCAT State Machine ESM Depending upon the state different functions are accessible or executable in the EtherCAT slave Specific commands must be sent by the EtherCAT master to the dev...

Page 17: ...ring sets the outputs of the module in a safe state depending on the settings in SAFEOP and OP e g in OFF state If this is prevented by deactivation of the watch dog monitoring in the module the outpu...

Page 18: ...is where the operational and functional parameters for all channels are stored such as filter settings or output frequency Other important ranges are 0x4000 In some EtherCAT devices the channel param...

Page 19: ...orage function which suppresses the saving of changed CoE val ues depends on the firmware version Please refer to the technical data in this documentation as to whether this applies to the respective...

Page 20: ...AT device is available i e switched on and linked via EtherCAT and therefore online or whether a configuration is created offline without connected slaves In both cases a CoE list as shown in Fig CoE...

Page 21: ...logical channels and therefore 4 identical sets of parameter data for the channels In order to avoid having to list each channel in the documentation the placeholder n tends to be used for the indivi...

Page 22: ...highly insulating materials synthetic fibers plastic film etc Surroundings working place packaging and personnel should by grounded probably when handling with the devices Each assembly must be termin...

Page 23: ...lock clicks onto the mounting rail If the terminals are clipped onto the mounting rail first and then pushed together without tongue and groove the connection will not be operational When correctly as...

Page 24: ...ents The six spring contacts of the K Bus E Bus deal with the transfer of the data and the supply of the Bus Terminal electronics The power contacts deal with the supply for the field electronics and...

Page 25: ...ting or to damage on the terminal e g disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230 V For insulation testing disconnect the PE supply line a...

Page 26: ...tal extension of the terminal segment without coupler is 64 terminals 12 mm mounting with or 32 terminals 24 mm mounting with Avoid deformation twisting crushing and bending of the mounting rail durin...

Page 27: ...risk of wires being mixed up The familiar dimensions of the terminal only had to be changed slightly The new connector adds about 3 mm The maximum height of the terminal remains unchanged A tab for st...

Page 28: ...minals are implemented in spring force technology Connect the cables as follows 1 Open a spring loaded terminal by slightly pushing with a screwdriver or a rod into the square opening above the termin...

Page 29: ...ve 0 14 0 75 mm2 Wire size width single core wires 0 08 1 5 mm2 Wire size width fine wire conductors 0 25 1 5 mm2 Wire size width ultrasonically bonded conductors only 1 5 mm2 see notice 28 Wire strip...

Page 30: ...not take an active part in data transfer within the bus terminal block are so called passive terminals The passive terminals have no current consump tion out of the E Bus To ensure an optimal data tra...

Page 31: ...inst the rated operating voltage being exceeded by more than 40 due to short term interference voltages The individual terminals may only be unplugged or removed from the Bus Terminal system if the su...

Page 32: ...Beckhoff terminal systems in potentially explosive ar eas ATEX Pay also attention to the continuative documentation Notes about operation of the Beckhoff terminal systems in potentially explosive are...

Page 33: ...ination For cULus examination the Beckhoff I O System has only been investigated for risk of fire and electrical shock in accordance with UL508 and CSA C22 2 No 142 For devices with Ethernet connector...

Page 34: ...V 3 Pickup of output voltage 0 V linked to terminal point 7 and power contact 0 V Shield PE 4 Pickup of shielding PE linked to terminal point 8 and power contact shielding PE 0 V 5 0 V input voltage O...

Page 35: ...minal network as described in section Mounting rail installation 22 Once the operating voltage has been switched on open the TwinCAT System Manager Config mode and scan in the terminal see Fig Scannin...

Page 36: ...Selecting the device EtherCAT Direct Mode Appending a new box see Fig Appending a new box Device right click Append Box In the dialog that follows select an EK1100 system coupler for example see Fig...

Page 37: ...see Fig Appending a new box Device right click Append Box In the dialog that follows select the EL95xx see Fig Selecting the terminal e g EL9505 and confirm with OK The terminal is added in the TwinCA...

Page 38: ...cess Data tab of the EL95xx in the TwinCAT System Manager shows the PDO list of the EL95xx with the corresponding input objects The width in the process image is 2 bits The index 0x1A00 Status U0 cont...

Page 39: ...Commissioning EL95xx 39 Version 2 2 Fig 35 EL95xx Process Data tab...

Page 40: ...Appendix EL95xx 40 Version 2 2 7 Appendix 7 1 Firmware compatibility The terminals of the EL95xx series have no firmware...

Page 41: ...components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 5246 963 0 Fax 49 5246 963 198 e mail info beckhoff com Beckhoff Support Support off...

Page 42: ...ager current calculation 16 Fig 11 States of the EtherCAT State Machine 16 Fig 12 CoE Online tab 18 Fig 13 Startup list in the TwinCAT System Manager 20 Fig 14 Offline list 20 Fig 15 Online list 21 Fi...

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