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Beckhoff EK9500, Documentation

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Beckhoff EK9500 Documentation Download Page 42

Error handling and diagnosis

EK9500

42

Version: 1.0.0

6

Error handling and diagnosis

6.1

LED indicators

Fig. 36: EK9500 LEDs

Ethernet interface

Interface X001/X002 Ethernet

Meaning

LED green

On/flickering (blinking)

Link available/activity

LED yellow

is not used

-

LED on the coupler

Labelling

Meaning

Color

Meaning

RUN

Indicates the
status of the
coupler

red

May only light up during the start-up
phase

Green

Coupler is ready

Blue 
(If red DIP switch 1 is set
to on when starting the
coupler)

The internal Flash can be reached via
USB (firmware update)

Summary of Contents for EK9500

Page 1: ...Documentation EK9500 Ethernet IP Bus Coupler for EtherCAT Terminals 1 0 0 2019 09 17 Version Date...

Page 2: ......

Page 3: ...notice 25 3 4 ATEX Special conditions standard temperature range 26 3 5 ATEX Documentation 27 4 Parameterization and commissioning 28 4 1 Further interfaces 28 4 2 IP address 28 4 3 DIP switch 28 5 Co...

Page 4: ...Table of contents EK9500 4 Version 1 0 0...

Page 5: ...tion of products that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT G EtherCAT G10 Ether...

Page 6: ...ained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions are u...

Page 7: ...the order identifier in the case of 0000 usually abbreviated to EL3314 0016 is the EtherCAT revision The order identifier is made up of family key EL EP CU ES KL CX etc type 3314 version 0000 The revi...

Page 8: ...the following syntax can be used see respective device documentation Syntax D ww yy x y z u D prefix designation ww calendar week yy year x firmware version of the bus PCB y hardware version of the bu...

Page 9: ...Version 1 0 0 Fig 2 EK1100 EtherCAT coupler standard IP20 IO device with serial batch number Fig 3 CU2016 switch with serial batch number Fig 4 EL3202 0020 with serial batch number 26131006 and unique...

Page 10: ...er 158102 Fig 6 EP1908 0002 IP67 EtherCAT Safety Box with batch number date code 071201FF and unique serial number 00346070 Fig 7 EL2904 IP20 safety terminal with batch number date code 50110302 and u...

Page 11: ...product it can be found in the following places on the packaging unit directly on the product if space suffices on the packaging unit and the product The BIC is machine readable and contains informati...

Page 12: ...iers are used by Beckhoff and serve internal processes Structure of the BIC Example of composite information from items 1 4 and 6 The data identifiers are marked in red for better display BTN An impor...

Page 13: ...ed configuration files such as GSD ESD or GSDML EtherCAT makes a very flexible topology configuration possible Thanks to the Ethernet physics long distances can also be bridged without the bus speed b...

Page 14: ...tion One station consists of an EK9500 and EtherCAT Terminals RJ45 is used for the Ethernet IP connection In EtherCAT the Ethernet IP coupler has at its disposal a lower level powerful and ultra fast...

Page 15: ...Power contacts 24 VDC max 10 A max Electrical isolation 500 V power contact supply voltage Ethernet Dimensions W x H x L 64 mm x 100 mm x 80 mm Operating storage temperature 0 55 C 25 85 C Relative h...

Page 16: ...ensure you are electrostatically discharged and avoid touching the contacts of the device directly Avoid contact with highly insulating materials synthetic fibers plastic film etc Surroundings workin...

Page 17: ...mounting rails Bus Coupler Snapping onto the mounting rail The Bus Coupler can simply be snapped onto the mounting rail To this end position the block on the mounting rail and push it slightly until...

Page 18: ...the respective EtherCAT infrastructure components and installation instruc tions Fig 15 Recommended distances for standard installation position NOTE Comply with the permitted installation position a...

Page 19: ...via the upper spring loaded terminals with the designations 24 V and 0 V The supply voltage supplies the EK system and via the terminal bus the Bus Terminals with a voltage of 24 VDC 15 20 The dielec...

Page 20: ...24 V LED If the power supply unit is connected correctly and the power supply is switched on the two upper LEDs in the terminal prism are green The left LED Us indicates the CPU supply The right LED U...

Page 21: ...2 Ethernet 3 2 2 1 Ethernet connections Fig 18 RJ45 interface Assignment of the RJ45 interface port switched EK9xxx X001 X002 PIN Signal Description 1 TD Transmit 2 TD Transmit 3 RD Receive 4 connecte...

Page 22: ...le is easier to lay It is possible for several devices to be connected to one 10Base2 cable It is frequent for branches from a 10Base5 backbone to be implemented in 10Base2 10BaseT Describes a twisted...

Page 23: ...d twisted pair screened with aluminum foil This cable has an overall shield of laminated aluminum and plastic foil S FTP Screened foiled shielded twisted pair screened with copper braid and aluminum f...

Page 24: ...2 3 EK9500 Ethernet IP topology sample EK9500 The construction of the EK9500 can take place in a line with adherence to the following points Maximum 20 couplers one behind the other No switches should...

Page 25: ...ion The current consumed by the device is limited to a max possible current consumption of 4 A Devices with this kind of certification are marked by this sign Application If terminals certified with r...

Page 26: ...ed operating voltage being exceeded by more than 40 due to short term interference voltages The individual terminals may only be unplugged or removed from the Bus Terminal system if the supply voltage...

Page 27: ...e Beckhoff terminal systems in potentially explosive ar eas ATEX Pay also attention to the continuative documentation Notes about operation of the Beckhoff terminal systems in potentially explosive ar...

Page 28: ...able The PC then finds the internal Flash as the storage medium The storage medium may not be formatted Micro SD card Alternatively the firmware can also be loaded to an SD card Booting always takes p...

Page 29: ...e setting Web page IP address via DIP switches 192 168 1 xxx xxx DIP switch SNM 255 255 255 0 0 1 DHCP DIP switch 1 to 8 set to OFF IP address via DHCP IP address via DHCP 1 0 Reserved 1 1 Reserved Tw...

Page 30: ...the left of the Bus Coupler Sample The MAC address is 00 01 05 02 03 04 The resulting default name is EK 020304 Now enter EK 020304 Config in your browser The login name is guest the default password...

Page 31: ...verwrites the last byte of the IP address Set the desired IP address and then click on the checkmark Note the old IP address is displayed again in the dialog field since it is still the valid address...

Page 32: ...Configuration EK9500 32 Version 1 0 0 Fig 25 Configuration via HTML pages EtherCAT configuration...

Page 33: ...The current state of the EtherCAT Master on the EK coupler is displayed here It should usually be in the OP state Network Statistics The EtherCAT statistics are output here EtherCAT Slaves Display of...

Page 34: ...therCAT master The terminals that can be changed are displayed under EtherCAT Slaves Mapping the corresponding mapping must be set and stored in the Restore file The coupler is then restarted so that...

Page 35: ...ion 1 0 0 Fig 28 Configuration via HTML pages EtherNet IP configuration EtherNet IP Device Slave Device Info All Parameters are read only and are for diagnostic purposes EtherNet IP Adapter Slave Sett...

Page 36: ...een in the network too long and should be discarded Default Setting 128 Seconds Unicast UDP Checksum Enable Disable UDP Checksum Unicast Frames sent to Single Destination Checksum is a digit represent...

Page 37: ...ts sent from a target host stating that it received the echo request Link Status Changed Indicates the number of times the state of the physical link has changed Frame Alloc Fails Indicates the number...

Page 38: ...the same time as the supply voltage Switching EtherCAT devices on or off during the runtime If one or more EtherCAT devices should fail during the operating phase an error response is generated The i...

Page 39: ...als using the technical data Message to E bus If there is a here this terminal need not be taken into account for the mapping EtherCAT devices are registered in the direction of the EtherCAT telegram...

Page 40: ...EtherCAT junction 1 on the EK1122 is connected then the EtherCAT frame is forwarded here first 1 if junction 1 is not connected the frame on junction 2 is sent 2 only after that does the sequence con...

Page 41: ...only after that does the sequence continue with the EtherCAT connection on the right hand side 3 Fig 35 Sample configuration with EP1122 2 port EtherCAT junction in protection class IP65 If neither ju...

Page 42: ...eaning LED green On flickering blinking Link available activity LED yellow is not used LED on the coupler Labelling Meaning Color Meaning RUN Indicates the status of the coupler red May only light up...

Page 43: ...d the EtherNet IP Slave interface has no valid IP address off 1 s on 200 ms off The EtherNet I slave has a valid IP address UDP and TCP Layer was initialized off on Internal error Replace the coupler...

Page 44: ...E bus terminals Display LED Description Meaning 1 Us 24 V top left 1st row Supply voltage on connected to 24 V 2 Up 24 V top right 1st row Power contacts supply voltage on connected to 24 V 3 L A lef...

Page 45: ...Service The Beckhoff Service will provide all the required files Requirements First check whether the Bus Coupler supports the image The Bus Coupler is connected with the host PC via a USB cable Updat...

Page 46: ...description only valid for current configuration using only one coupler in your project This is an example of how to set up the EK9500 in RS Logix Studio 5000 using the EDS File that can be exported f...

Page 47: ...e imported the EDS file Fig 41 Search for the EK9500 in RS Logix Studio 5000 Enter the IP Address that was configured for the EK9500 and then click on Change Fig 42 Set the IP Address of the EK9500 in...

Page 48: ...ration and go online the communication will start up automatically Create L5X File For RS Logix Studio it is possible to generate a data structure for in and output to get a easier mapping information...

Page 49: ...any other optional data type as long as the total number of BYTES is equal to what is shown in the Device Manager EtherNET IP Mapping Enter the Assembly Instance Numbers Input 129 Output 130 Config 1...

Page 50: ...00 Bus Coupler continues to exchange data with the EtherNet IP scanner master However the input data are invalid The cause of the error is coded in the high byte the position in the low byte of the co...

Page 51: ...bject Instance supports the following CIP Common services Common Service List Service Code Implementation Service Name Description Class Instance 0x01 Get_Attributes_All Returns the contents of all at...

Page 52: ...ls No only EtherCAT terminals or EtherCAT boxes can be connected You can use the BK9050 BK9055 or BK91050 for K bus terminals The use of EtherCAT couplers for K bus such as the BK1120 or BK1250 is not...

Page 53: ...ndling Fast Ethernet Data rate 100 Mbits s according to the 100 Base T standard IP20 Protection class of the Bus Terminals EtherCAT Terminals IPC Industrial PC K bus Terminal bus KLxxxx KMxxxx or KSxx...

Page 54: ...f components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 5246 963 0 Fax 49 5246 963 198 e mail info beckhoff com Beckhoff Support Support of...

Page 55: ...Fig 16 Other installation positions 19 Fig 17 Bus Coupler EK9xxx power supply 20 Fig 18 RJ45 interface 21 Fig 19 Ethernet IP topology 24 Fig 20 Additional interfaces of the EK9xx0 28 Fig 21 DIP switch...

Page 56: ...9500 in RS Logix Studio 5000 47 Fig 43 Set the Size of your Input and Output Instances in RS Logix Studio 5000 48 Fig 44 Add a Generic Module to your hardware configuration in RS Logix Studio 5000 49...

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