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Installation Instructions 

 

 

Installation Instructions 

 

Please also refer to chapter 

Foreword.

 

 
 

Transport and Unpacking 

 

The specified storage conditions must be observed (see chapter 

Technical 

data

). 

 

Transport 

 

Despite the robust design of the unit, the components are sensitive to 
strong vibrations and impacts. During transport, your Industrial PC should 
therefore be protected from excessive mechanical stress. Therefore, 
please use the original packaging. 

 

Danger of damage to the unit 

 

Attention 

If the device is transported in cold weather or is exposed to extreme 
variations in temperature, make sure that moisture (condensation) does 
not form on or inside the device. 

Prior to operation, the unit must be allowed to slowly adjust to room 
temperature. Should condensation occur, a delay time of approximately 
12 hours must be allowed before the unit is switched on. 

 
 

Unpacking 

 
 

Proceed as follows to unpack the unit: 
 

1. Remove  packaging. 
2. Do not discard the original packaging. Keep it for future relocation. 
3. Check the delivery for completeness by comparing it with your order. 
4. Please keep the associated paperwork. It contains important 

information for handling the unit. 

5. Check the contents for visible shipping damage. 
6. If you notice any shipping damage or inconsistencies between the 

contents and your order, you should notify Beckhoff Service. 

 
 

12

 

C5102 

Summary of Contents for C5102-0060

Page 1: ...Installation and Operating instructions for 19 Inch Rack Mount Industrial PC C5102 from 0060 Version 3 0 Date 2018 02 16 ...

Page 2: ...front flap 11 Reset pushbutton 11 Keyboard Lock 11 LEDs 11 USB interfaces 11 Power pushbutton 11 Installation Instructions 12 Transport and Unpacking 12 Transport 12 Unpacking 12 Installation of the PC in the control cabinet 13 Power Supply Connection 14 Mains Socket 14 Power supply cords 14 Connecting devices 15 Connecting cables 15 Check voltage rating and connect 15 Operating Instructions 16 Sw...

Page 3: ...off Support 20 Beckhoff Service 20 6 7 Assembly dimensions 21 Appendix 22 Technical data 22 Approvals 22 FCC Federal Communications Commission Radio Frequency Interference Statement 22 FCC Canadian Notice 22 C5102 3 ...

Page 4: ...nd XFC are registered trademarks of and licensed by Beckhoff Automation GmbH Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners Patent Pending The EtherCAT Technology is covered including but not limited to the following patent applications and patents EP1590927 EP1789857 DE102004044764 DE1020070178...

Page 5: ...uals Risk of injury WARNING If you do not adhere the safety advise adjoining this symbol there is danger to life and health of individuals Hazard to individuals CAUTION If you do not adhere the safety advise adjoining this symbol there is obvious hazard to individuals Hazard to devices and environment Attention If you do not adhere the notice adjoining this symbol there is obvious hazard to materi...

Page 6: ...from the plant Pulling out the fieldbus connection plug uncouples the PC optional Items of equipment that have been switched off must be secured against being switched on again The Industrial PC s power supply unit must be supplied with 100 VAC 240 VAC Do not open the power supply unit while voltage is applied DANGER The supply voltage must be switched off before the power supply unit housing is o...

Page 7: ...ain legible National regulations depending on the machine type Depending on the type of machine and plant in which the Industrial PC is being used there will be national regulations for the control of such machines and plant that the operator must observe These regulations cover amongst other things the intervals between inspections of the controller The operator must initiate such inspections in ...

Page 8: ...he front flap In order to gain access to the power pushbutton and to the drives open the flap on the front with the key provided for the purpose see photo above Rear view of the C5102 Only trained persons may open the Industrial PC housing Attention Before opening the PC housing the power plug must be drawn Fire enclosure DANGER The Industrial PC is equipped with a fire enclosure Before switching ...

Page 9: ... in cards sea following photographer Removing the card holder Remove the 2 fastening screws of the card holder see arrows using a cross head screwdriver The holder can then be lifted up View of the open PC The standard ATX Motherboard 1 with six slots for plug in cards 2 is located under the housing cover The power supply unit 3 the hard drive and the CD DVD drives 4 are easily accessible The conn...

Page 10: ...70 are equipped with 4 USB3 0 interfaces Two more USB interfaces are located behind the front flap USB2 0 standard is supported Network connection LAN1 The RJ 45 connector X112 allows the PC to be connected to a 10 100 1000BASE T Local Area Network LAN LAN2 The RJ 45 connector X113 allows the PC to be connected to a 10 100 1000BASE T Local Area Network LAN Sound On Board Sound The Industrial PC ha...

Page 11: ...locks the keyboard LEDs Power The LED Power 3 indicates correct power supply HDD The LED HDD 4 indicates HDD access KB LK The LED KB LK 5 indicates a locked keyboard USB interfaces USB4 USB5 The two USB interfaces 6 are used to connect peripheral devices with USB connections USB2 0 standard is supported Power pushbutton Power pushbutton The Industrial PC is switched on via the power pushbutton 7 1...

Page 12: ...n temperature make sure that moisture condensation does not form on or inside the device Prior to operation the unit must be allowed to slowly adjust to room temperature Should condensation occur a delay time of approximately 12 hours must be allowed before the unit is switched on Unpacking Proceed as follows to unpack the unit 1 Remove packaging 2 Do not discard the original packaging Keep it for...

Page 13: ...ontrol cabinet according to the dimensions of the PC see chapter Assembly dimensions Circulation of air Note When the unit is installed in an enclosure adequate space for ventilation and for opening the PC must be provided The clearance above and below the housing must be at least 5 cm in order to ensure adequate ventilation of the PC Avoid extreme environmental conditions Attention Extreme enviro...

Page 14: ...cket at the PC housing Power supply cords Power cords Europe In the area Europe you use the provided cable with inlet connector for non heating apparatus to connect the Industrial PC to the power supply Power cords USA Canada In the area USA Canada the power supply cable must show the following specifications according to the supply voltage Listed Detachable maximum 4 5 m 14 76 ft long rated minim...

Page 15: ...ing the cables to the Industrial PC proceed according to the following sequence Switch off all the devices that are to be connected Disconnect all the devices that are to be connected from the power supply Connect all the cables between the Industrial PC and to the devices that are to be connected Connect all data transfer cables if present to the appropriate plug in receptacles of the data teleco...

Page 16: ...software typically writes something to the hard disk every few seconds so that the probability of causing damage by switching off while the software is running is very high Switch off power supply Attention When you have shut down the Industrial PC you have to switch off power supply for at least 10 seconds before rebooting the system After resetting power supply the PC will start booting automati...

Page 17: ... objects that could cause scratches Servicing The Industrial PC requires no maintenance Replacing the battery on the motherboard A used battery on the motherboard has to be replaced Danger of Explosion WARNING Replace battery only with the identical type or an alternative type recommended by the manufacturer Notice correct polarity Handling of Lithium Batteries WARNING Lithium Batteries should not...

Page 18: ...ess to the filter mat Access to the filter mat is obtained behind the front flap This must be opened with its key The filter drawer 1 can then be pulled out towards the right using the retention tongue 2 After the mat 3 has been changed the filter is refitted in the reverse sequence 1 3 2 Shutting down Disposal Dismantling the Industrial PC Observe national electronics scrap regulations The device...

Page 19: ...ey Check the setup settings Call Beckhoff Service Computer boots software starts but control does not operate correctly Cause of the fault is either in the software or in parts of the plant outside the Industrial PC Call the manufacturer of the machine or the software Memory device access error Faulty CD Faulty device Check the disk in another disk drive Call Beckhoff Service The Industrial PC fun...

Page 20: ...20 D 33415 Verl Germany Phone 49 0 5246 963 0 Fax 49 0 5246 963 198 e mail info beckhoff com Beckhoff Support Support offers you comprehensive technical assistance helping you no only with the application of individual Beckhoff products but also with other wide ranging services world wide support design programming and commissioning of complex automation systems and extensive training program for ...

Page 21: ... dimensions Diagrams of the Industrial PC with dimensions in mm Assembly orientation Attention The assembly of the unit must take place with the orientation diagrammed here Industrie PC C5102 Front view Top view Side view C5102 21 ...

Page 22: ...The same values for atmospheric humidity and shock resistance are to be observed during transport and storage as in operation The shock resistance during transport can be improved by means of suitably packing the Industrial PC The ambient temperature during storage and transport must be between 20 C and 65 C Approvals FCC Federal Communications Commission Radio Frequency Interference Statement FCC...

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