background image

3

AFII

 Burner Manual

To the Owner:

Thank you for purchasing a Beckett 
burner

 for use with your heating appliance.  

Please pay attention to the Safety Warnings 
contained within this instruction manual. 
Keep this manual for your records and 
provide it to your quali

fi

 ed service agency 

for use in professionally setting up and 
maintaining your oil  burner.

Your Beckett burner will provide years of 
ef

fi

 cient operation if it is professionally 

installed and maintained by a quali

fi

 ed 

service technician. If at any time the burner 
does not appear to be operating properly, 

immediately contact your quali

fi

 ed 

service agency

 for consultation.

We recommend annual inspection/

service of your oil heating system by a 

quali

fi

 ed service agency. 

Daily

 – Check the room in which your 

burner/appliance is installed.  Make sure:

Air ventilation openings are clean and 
unobstructed
Nothing is blocking burner inlet air 
openings
No combustible materials are stored 
near the heating appliance
There are no signs of oil or water 
leaking around the burner or appliance

Weekly 

 

Check your oil tank level.  Always 
keep your oil tank full, especially 
during the summer, in order to prevent 
condensation of moisture on the inside 
surface of the tank.

y

y

y

y

y

Remainder of manual to be used ONLY BY

QUALIFIED SERVICE TECHNICIANS

Contents

General Information .................................................... 4

Hazard De

fi

 nitions  ........................................................................ 4

Inspect/Prepare Installation Site ................................ 5

Clearances to Burner and Appliance ............................................. 5
Combustion Chamber and Burner Retro

fi

 tting .............................. 5

Inspect Chimney or Direct Vent System ........................................ 5
Combustion Air Supply Information ............................................... 7
Direct/Sidewall Venting Application  .............................................. 7

Prepare the Burner ...................................................... 8

General ......................................................................................... 8
Installing the Oil Tank and Supply System .................................... 8
Fuel Line Valves and Filter  ........................................................... 8
Mount Burner on Appliance ........................................................... 9
Connect Fuel Lines ....................................................................... 9

Wire Burner .................................................................. 9

Burner packaged with appliance ................................................... 9
Burner installed at jobsite .............................................................. 9
Special wiring required with covered burners ............................... 9

Burner Controls ......................................................... 10

GeniSys Model 7505 Control ...................................................... 10
Features ...................................................................................... 10
Wiring .......................................................................................... 10
Reset Button Operation ............................................................... 12
Wire Burner ................................................................................. 14

Start Up Burner and Set Combustion ...................... 14

Set combustion with instruments            ..................................... 14

Perform Regular Maintenenance ............................. 15

Shutting the Burner Off ............................................................... 16
Removing Nozzle Line for Service .............................................. 16
Nozzle Installation  ...................................................................... 16
Check/Adjust Electrodes ............................................................. 17
Blower Wheel Replacement ........................................................ 17

Replacement Parts .................................................... 19

Limited Warranty Information .................................. 20

Summary of Contents for AFII

Page 1: ...tion start up or service work Save this manual for future reference y y y Incorrect installation adjustment or misuse of this burner could result in death severe personal injury or substantial propert...

Page 2: ...2...

Page 3: ...nce Weekly Check your oil tank level Always keep your oil tank full especially during the summer in order to prevent condensation of moisture on the inside surface of the tank y y y y y Remainder of m...

Page 4: ...t the air inlet openings to the burner or the combustion air ventilation openings in the room y y y y y Please read and understand the manual supplied with this equipment This equipment must be instal...

Page 5: ...50 GPH Input Min Max 56 000 210 000 Btu h FBX Heads Firing rate 0 40 1 35 GPH Input Min Max 56 000 189 000 Btu h Certification Approvals UL listed to comply with ANSI UL296 and CSA B140 0 Fuels USA No...

Page 6: ...ew Head Design HLX30 HLX50 HLX70 HLX90 HB AF2 6 0 4 0 85 gph 0 65 1 00 gph 0 75 1 35 gph HLX30 HLX50 HLX70 HLX90 HC AF2 9 N A 0 65 1 00 gph 0 75 1 50 gph HLX30 HLX50 HLX70 HLX90 HD AF2 6 0 40 0 85 gph...

Page 7: ...test editions of the NFPA 31 and CSA B139 regarding providing adequate air for combustion and ventilation y y Failure to provide adequate air supply could seriously affect the burner performance and r...

Page 8: ...tape on fuel oil fittings Tape fragments can lodge in fuel line components and fuel unit damaging the equipment and preventing proper operation Use oil resistant pipe sealant compounds y y y Damage t...

Page 9: ...ance limit circuit Please note that other control manufacturers may use different wire colors for power and limit connections Special wiring required with covered burners The mounting plate is not a c...

Page 10: ...t and safety controls are installed and functioning correctly as specified by the manufacturer applicable safety standards codes and all authorities having jurisdiction Ensure that the appliance is fr...

Page 11: ...the cad cell 6 7 8 9 Typical Burner Sequence of Operation for GeniSys 7505 Control Refer to the appliance manufacturer s wiring diagram for actual specifications Standby The burner is idle waiting fo...

Page 12: ...from Restricted Hard Lockout Valve on Delay Trial for Ignition Ignition Carryover Go to Pump Prime see Priming the Pump above Disable the Burner Any time the burner is running press and hold the rese...

Page 13: ...ignition and motor are turned on for a 15 second valve on delay TRIAL FOR IGNITION TFI The fuel valve is opened A flame should be established within the 15 second lockout time LOCKOUT If flame is not...

Page 14: ...s terminals as shown in Figures 8a and 8b Refer to the label on the underside of the control for wiring details Note Motor off delay on a 7505P will be disabled if the safety and operating limits as s...

Page 15: ...he section Set combustion with test instruments It is good practice to make a record of the service performed and the combustion test results Natural Draft Applications typically over fire draft is 0...

Page 16: ...plined nut Remove the nozzle line assembly from the burner being careful not to damage the electrodes or insulators while handling Stop halfway to remove igniter transformer wires To replace the nozzl...

Page 17: ...adapter Push the head support until it stops against the nozzle shoulder Verify the dimension between the nozzle face and the back of the head is 5 32 10 Check Adjust Electrodes Check the electrode ti...

Page 18: ...g Rate 140 psig AFII 85 AFII 100 AFII 150 0 40 0 65 3 0 60 0 75 4 3 0 70 0 85 5 4 0 75 1 00 5 2 0 95 1 20 3 1 15 1 35 4 1 25 1 50 5 FBX Firing Rate Head AFII 85 AFII 100 AFII 150 FB0 0 40 0 65 0 55 0...

Page 19: ...and pricing Contact your Beckett representative for available pre and post time settings Item Description Kit No 1 Air tube combination Specify 2 Blower Wheel AFII 85 4 1 4 AFII 100 4 1 2 AFII 150 4...

Page 20: ...copy of warranty form 61545 please choose one of the following options Visit our website at www beckettcorp com warranty Email your request to rwb customer service beckettcorp com Write to R W Beckett...

Reviews: