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 28100031

100  08/2017

Page:  8

Driving motor:

Directly behind the flanged connection to the pump housing, the motor housing has openings for checking 

 

the direction of rotation of the motor. The latter has to correspond to the direction of the arrow affixed to the 

 

outside of the motor cabinet.

Should this not be the case, the direction of rotation can only be changed by exchanging two phases at the  

outlet of the frequency inverter. The clamps are marked as follows:

U 96, V 97 W 98

Starting up and shutting down the unit

Initial Operation of the unit

To supply the complete unit with power, the following necessary steps have to be taken; before the main  

switch can be turned on

 

I.

  Turn on all automatic motor protection switches

 

II.

 

If not already done, turn 

main switch 

as far as it will go to the left, then to the right.

Starting up the vacuum pump or the compressor

After the complete installation has been connected as described in point 3 of the instructions for starting up the 

unit, the control or regulating program will be started.

• 

Initialising the unit: 

After two or three seconds, the message 

“Initialising…” 

appears in the first line of 

 

  the display. At this point, you will have the opportunity to check, adjust or correct the edge conditions of  

  the intended use of the unit. The adjustable edge conditions as well as their values and meaning are listed  

  the table 

“Adjustable parameters” 

in 

section 2.6 (Parameter overview)

. If the entire unit was disconnected,  

  the point Initialisation will come up every time the unit is switched on.

• 

 

Confirmation:

 

If all pre-settings have been made in accordance with the table, 

press the [START] key  

 once 

to confirm your settings. The message 

“Restart Y/N” 

appears in the first line of the display.

• 

 

Start/Stop without SPS:

 

If parameter 19-43 was set to “Without SPS”, pressing the 

[START] 

key once  

  more will start the unit with the set speed of rotation along the pre-set slope. First, the oil pump will start  

  and the highlighted text 

“Starting screw pump…” 

will be displayed. As soon as the minimal oil pressure  

  is reached, the fans will turn on as well and the pressure/vacuum generator will start up. The unit can be  

  stopped pressing the 

[STOP] 

key. In this case, the message 

“Manual stop wait…” 

appears in the display. 

  The unit can be restarted as soon as the message 

“Restart Y/N” 

is displayed. If there is no restart of the  

  unit the fans will switch off after another follow-up running time of 5 minutes.

• 

 

Start/Stop with SPS:

 

The start cannot be commenced with set PLC until a release signal that is sent by

    the PLC is available  at the terminal strip X6.3 and X6.4 at the frequency converter. Respectively,  discontinuing the signal 

will cause the unit to stop, displaying the message 

“SPS Stop wait…”

. In this case also, the SPS can only restart after the oil  

  pump has been shut down and the message 

“Restart Y/N” 

appears in the display.

  Note: A unit which has started automatically can be shut down during operation by pressing the 

[STOP]  

 

key. In this case also, the message 

“Manual stop wait…” 

will be displayed. However, switching back the  

  unit to automatic mode now requires pressing the 

[START] 

key. If the SPS release signal is received at^ 

  that time, the unit will restart.

Summary of Contents for VARIAIR DIRECT SCREW 1500

Page 1: ...28100031100 08 2017 Page 1 Operating Manual DIN EN ISO 9001 001929 QM DIN EN ISO 9001 001929 QM...

Page 2: ...roubleshooting 10 2 6 Parameter overview 13 3 Construction diagram 15 4 Figure 1 front view 17 5 Figure 2 interior view from front VADS 1500 45kW 18 6 Figure 3 interior view from right VADS 1500 45kW...

Page 3: ...the nominal connection width of the air intake In case the pipe length exceeds 2 m choose the next bigger diameter Mount a compensator to avoid mechanical voltage on the suction side Keep connections...

Page 4: ...of the set speed of rotation Vacuum revolutions 110 min 200 Hz max Pressure revolutions 80 min 165 Hz max Without SPS control Vacuum and pressure kept at a constant level by internal PI regulator Para...

Page 5: ...up 19 or selection of parameters This data can be read out from menu group 19 Menu group is accessible by pressing the following combinations of keys a key Main Menu b key arrow up or arrow down The m...

Page 6: ...the system pressure exceeds the upper threshold value set by the factory Oil circulation The oil cycle is protected by the following switches or auxiliary contacts 14 Oil level switch The oil level in...

Page 7: ...s a prerequisite for this procedure please check the input voltage of the unit consuming component motor protection Europe USA switch 400V 50Hz 480V 60Hz PKZ no nominal current A nominal current A oil...

Page 8: ...nitialisation will come up every time the unit is switched on Confirmation If all pre settings have been made in accordance with the table press the START key once to confirm your settings The message...

Page 9: ...rdance with the methods stated below Motor contactor If a malfunction has occurred due to activation of a motor contactor an automatic restart will not occur until the switch is back in its starting p...

Page 10: ...r fan Check oil cooler fan for short circuit Remove from ventilator Check settings of motor contactor Oil pump malfunction control contact motor shutdown and error voltage loss at F3 Check electric li...

Page 11: ...al wiring Excess temperature oil 20 oil temperature switch shutdown and error Oil temperature above Check functioning of oil cooler fan message allowed maximum Lower refill oil check and clean filter...

Page 12: ...value 1 Unit does not start up when Previous manual stop Press START key running in automatic SPS mode SPS release signal missing at clamp 18 Check the electric wiring of the release line or SPS sign...

Page 13: ...21 mh_error h working hours of the motor level when the error occurred 19 22 f_error Hz frequency when the error occurred 19 23 U_error V mains voltage when the error occurred 19 24 I_error A current...

Page 14: ...ality factor 19 37 internal nominal value mbar 200 1000 vacuum operation 1000 2000 pressure operation 19 38 process with without 1 without PI control 1 with PI control 19 39 Series Test 1 test operati...

Page 15: ...xhaust air 10 Exhaust air silencer 11 Frequency inverter 12 Driving motor 13 Ball valve for oil drain 14 Oil level gauge glass oil level switch 15 Oil tank 16 Oil pump 16 M Motor of oil pump 17 Motor...

Page 16: ...st air cooler 10 Exhaust air silencer 11 Frequency inverter 12 Driving motor 13 Ball valve for oil drain 14 Oil level gauge glass oil level switch 15 Oil tank 16 Oil pump 16 M Motor of oil pump 17 Mot...

Page 17: ...28100031100 08 2017 Page 17 Pressure side LA Suction side SA Operating panel Main switch Figure 1...

Page 18: ...ge 18 compressor oil pressure manometer oil filter with differential pressure switch oil pump relief valve oil level gauge glass MI ball valve for oil drain Figure 2 rotation direction pump VADS 1500...

Page 19: ...28100031100 08 2017 Page 19 oil cooler fan suction filter Figure 3 oil filler neck VADS 1500 45 KW...

Page 20: ...28100031100 08 2017 Page 20 pressure pipe magnetic bypass valve Figure 4 exhaust silencer VADS 1500 45 KW...

Page 21: ...m Connection DN 150 PN 6 Abluftanschlu Exhaust Air Connection DN 150 PN 6 Verdichter Compressor VADS 1500 Liefermenge Free Air Flow 750 1200 m h Betriebsdruck Dauerbetrieb Operating Pressure Continuou...

Page 22: ...Page 22 compressor oil pressure manometer oil filter with differential pressure switch oil pump relief valve oil level gauge glass ball valve for oil drain Figure 5 rotation direction pump VADS 1500 3...

Page 23: ...28100031100 08 2017 Page 23 oil cooler fan suction filter Figure 6 oil filler neck VADS 1500 37 KW...

Page 24: ...28100031100 08 2017 Page 24 exhaust pipe magnetic bypass valve VADS 1500 37 KW Figure 7...

Page 25: ...back Lift the filter cap at the front and turn off the wing nut of the filter cartridge Mounting If possible this should be done by two people Place the filter cap exactly onto the O ring Make sure th...

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