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6

Assembly and Operating Instructions

Install the control unit so that the operator controls are readily accessible. The cover of the housing with the 3-way pushbutton 
switch has to be removed for installation purposes.
The unit is mounted on the wall with four 4 mm dia. screws (max. head dia. 8 mm) using the four fastening holes, which also 
take the screws to fit the cover, in accordance with the dimensioned drawing on the bottom of the housing.
If necessary, you can fit more cable glands for sensor cables and indicating cables.

Attention
When removing housing knockouts in order to fit more cable glands, take care not to damage any compo-

nents on the control boards or the housing itself. Only fit sealing cable glands which ensure the housing 

has the correct degree of protection.
When refitting the cover, ensure that the seal and the seal groove are clean and that the cover is mounted 

properly.
Tighten up the housing cover screws carefully. Only then will the IP 65 degree of housing protection re-

main intact.

Installing the control unit

The S80 door control system for drives with mechanical limit switching can be con-
verted/upgraded  by  changing  plug-in  control  cards.  The  following  control  cards 
are available:

• 

MLS Basic Card

• 

MLS Professional Card

Before changing a control card, disconnect the entire door control unit from the 
mains and open the cover of the control box.

Attention
The  regulations  for  handling  elements  with  an  electrostatic  risk 

must be  complied  with. The  MLS  Professional Card  may  only  be 

used in combination with a safety edge.  When delivered, safety 

devices may be bridged. When changing from the MLS Basic Card 

to the MLS Professional Card, always ensure that no non-permis-

sible bridging exists or, if such bridging does exist, ensure that it 

is removed.

Carefully pull out the control card connected to slot 

J3/J4

 and insert the new con-

trol card at slot 

J3/J4 

on the 

S80 

motherboard as illustrated opposite. With the 

MLS Basic Card ensure that the board is the right way round.

Fitting and removing a control card

Summary of Contents for S80

Page 1: ...r antriebe com S80 with MLS Basic Card MLS Professional Card Assembly and Operating Instructions Door Control Unit en Important information for Fitters Electricians Users Please forward accordingly These instructions must be kept for future reference ...

Page 2: ...are not in accordance with these and our other instructions can result in serious injuries e g crushing of limbs Therefore structural modifications may only be carried out with our prior approval and strictly in accordance with our instructions particularly the information contained in these Assembly and Operating In structions Any further processing of the products which does not comply with thei...

Page 3: ...st only be performed by an authorised technician In the event of a system malfunction the system must be shut down immediately and the malfunction rectified as quickly as possible The system must only be commissioned by an authorised technician Observe the generally applicable legal regulations safety accident prevention as well as these safety instruc tions particularly the regulation of the empl...

Page 4: ...ed for this type of control Intended use IMP Impulse Button LS Photoelectric Barrier MLS Mechanical Limit Switch mechanical limit switching ELS Electronic Limit Switch electronic limit switching SKS USA Bottom Rail Sensor VES Pre Limit Switch AUTO WZL Automatic Closing Reclosing Wiederzulauf BES Becker Electronic System DW Testing Pressure Switch Testing pneumatic safety edge Abbreviations used ML...

Page 5: ...ed X X Button input UP STOP DOWN STOP X Automatic closing X Partial opening X Pneumatic safety edge X Electrical safety edge X Safety edge switchover 1 2 kOhm 8 2 kOhm X Optoelectronic safety edge FRABA OSE X Photoelectric barrier X Yard light X Traffic lights door status indicator X X Warning lamp X Power supply lamp X X LED UP X X LED DOWN X X LED Operating status X LED ERROR Code X LED Safety e...

Page 6: ...g cover screws carefully Only then will the IP 65 degree of housing protection re main intact Installing the control unit The S80 door control system for drives with mechanical limit switching can be con verted upgraded by changing plug in control cards The following control cards are available MLS Basic Card MLS Professional Card Before changing a control card disconnect the entire door control u...

Page 7: ... button opens the door and keeps it open When the top end limit has been reached or if a safety function responds the door stops automatically If the UP button is pressed whilst the door is clos ing the door stops instantly and after a delay of 0 5 s time Z0 it moves to the top end limit If the MLS Basic Card is used the unit can either be in dead man mode the UP button has to be kept pressed if i...

Page 8: ...ows Disconnect the S80 control unit from the mains Change over two phases at the power supply terminals e g the cables at terminals L1 and L3 see positions of the termi nals and the wiring diagram Check the direction of movement again MLS Professional Card MLS Basic Card Checking the direction of movement Setting the door end limits Note To set the door end limits you can also use the programming ...

Page 9: ...AND Slack Rope Switch MLS Basic MLS Professional A slack rope switch can be connected across terminals A10 and B10 SCHLAFFSEIL ÜL For installation the wire jumper across terminals A10 and B10 must be removed This input is debounced via an internal timing element of approx 0 1 s de pending on the bounce of the switch If the slack rope switch responds beyond that time the door stops instantly no mat...

Page 10: ...rol unit self monitoring sensor as per pr EN 12453 The pneumatic safety edge or the electric safety edge is connected up to terminals A6 and B6 SKS USA To ensure that the spiral rubber insulated cable is monitored the 1 2 kW resistor clamped across terminals A6 and B6 is supplied with the unit It must be connected inside the pressure switch contact or at the end of the electric safety edge in acco...

Page 11: ...nt relay 2 switches on for 1s passing contact pulse to actuate a time delay relay ON OFF ON Warning light yard light with time delay Relay 1 switches on when the door leaves either of the end limits and remains on At the beginning of each door movement relay 2 switches on and remains on 120s time Z6 after the end of each door movement it switches off after a delay If automatic closing has been set...

Page 12: ...aution When using a radio control system the person controlling the door must have a clear view of the door and its surrounding area during door movement and must not be in a dangerous position In setting mode and in the event of a malfunction the radio receiver board must be removed from the PCB slot J1 Programming the Hand held Transmitter Code The hand held radio control transmitter has been co...

Page 13: ...eiver and keep it pressed The red signal LED begins to flash slowly After approx 5 s the red signal lamp flashes quickly Keep the button pressed until the red signal lamp goes out When the signal lamp goes out all the codes of the 1 channel radio control receiver and all 4 channels on the 4 channel radio control receiver will have been deleted Only now let go of the button again ...

Page 14: ... DIP 1 5 1 6 ON ON 1 2 3 4 5 6 7 8 ON DIP 1 2 ON DIP 1 DIP 2 Relay 1 warning light early warning only for automatic closing Relay 2 yard light ON OFF 1 2 3 4 5 6 7 8 ON DIP 1 2 ON DIP 1 DIP 2 Relay 1 traffic lights door at top end limit Relay 2 yard light OFF ON 1 2 3 4 5 6 7 8 ON DIP 1 2 ON DIP 1 DIP 2 Relay 1 warning light always with early warning Relay 2 yard light OFF OFF 1 2 3 4 5 6 7 8 ON D...

Page 15: ...ontin flash Internal communication fault or main processor faulty Fault2 Stör2 on Hardware test routine being processed 1 flash Safety circuit of drive has been triggered 2 flashes Safety edge actuated just before downward movement of door or internal bottom rail sensor faulty 3 flashes Slack rope switch pull in cable safety switch 4 flashes Internal communication fault or monitoring processor fau...

Page 16: ...erve the indication of faults and errors by the LED s on the pc board of the basic control unit S80 and MLS Professional Card Fault Possible cause and remedy No reaction to pressing the button POWER lamp is not lit Check supply voltage terminals L3 L2 L1 N MAINS Check miniature fuse F1 400 mA slow blow Check EMERGENCY OFF button terminals A2 B2 EMERGENCY OFF No reaction to pressing the button POWE...

Page 17: ...1K2 OSE 8K2 X1 CONTROL PANEL J3 J4 J2 UB J1 RADIO F1 400 mA T F2 200 mA T 3 2 1 W MOTOR E L3 L2 L1 L1 N N 8 9 10 11 4 5 6 7 E V U PE A 2 3 4 5 6 7 8 9 10 11 12 13 B 2 3 4 5 6 7 8 9 10 11 12 13 CONTROL INPUTS RELAY 1 RELAY 2 OPEN CLOSED MAINS RELAY 2 RELAY 1 MAIN SWITCH optional CONTACTOR TRANSFORMER Cycle counter optional NOT AUS STOP AUF STOP SKS USA IMP AUTO WZL 1 2 Torhöhe STOP X Überlastschalt...

Page 18: ...3 4 5 6 7 8 9 10 11 12 13 A B Relay 1 Relay 2 L3 L2 L1 L1 N N F2 200 mAT Mains PE PE PE W V U Drive green red UB green Int 3 way pushbutton switch Contactor 24 V DC 200 mA Plug in card 5 3 x 400 V 230 V AC 50 60 Hz SKS USA OSE FRABA EL E or DW R 1k2 8k2 S Transmitter E Receiver Connection white B8 brown A8 green A9 lectric safety edge Safety edge with DW contact pneumatic optical safety edge slack...

Page 19: ...age 24 V DC Control circuit max 125 mA Dimensions of housing 182 mm x 254 mm x 90 mm W x H x D Weight approx 1 5 kg not incl connecting cable Degree of protection IP65 Relay switching capacity each 250 V AC 5 A AC 1 Ambient temperature range 0 C 50 C Battery backup on site 3 x 10 A Specifications Basic insulation for operating voltage ...

Page 20: ...4023 630 822 0c 02 13 ...

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