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10

Assembly and Operating Instructions

Automatic Closing

A switch can be connected across terminals 

A12 

and 

B12

 (AUTO/WZL) in order to activate the 

Automatic Closing function

If Automatic Closing is activated, the door is closed by the control unit after the automatic closing time (time Z4 = 60 s) has 
elapsed. If the Early Warning function is activated (DIP switch 1.6 in the ON position), before commencing the automatic clos-
ing procedure an early warning is given by actuating relay 1 with an early warning time Z3 = 3 s.
By attaching the timer module to system plug X1 of the MLS Professional Card III, the reclosing time can be variably set be-
tween 2 and 240 s.
For a description of the timer module, see „Timer Module Technical Information“

Photoelectric Barrier (MLS Professional only)

A photoelectric barrier can be connected across terminals 

A7

 and 

B7

 (PB). For installation the wire jumper across terminals 

A7

 and 

B7

 must be removed.

This control input has two functions:
•  If the photoelectric barrier responds during downward movement (Fault2 lamp flashes), the door stops instantly. After an 

internal time of 0.5 s (time Z0) has elapsed, the 

S80

 opens the door again. Depending on the setting of DIP switch 1.3, the 

control unit moves the door clear of the obstacle or to the top end limit.

•  If the door is open or being opened and the light beam is interrupted and then released again, the automatic closing time 

Z4

 is reduced to 3 s in the event that DIP switch 1.8 is in the 

ON

 position. If DIP switch 1.8 is in the OFF position, the auto-

matic closing time Z4 will run again.

Safety Edge (MLS Professional only)

The following safety edge systems can be connected to door control unit S80 directly:
•  Pneumatic safety edge or
•  Electric safety edge or
•  Optoelectronic safety edge: FRABA OSE
The sensor required is integrated into the control unit (self-monitoring sensor as per pr EN 12453). The pneumatic safety edge 
or the electric safety edge is connected up to terminals 

A6 

and 

B6

 (SKS/USA). To ensure that the spiral rubber-insulated 

cable is monitored, the 1.2 kW resistor clamped across terminals A6 and B6 is supplied with the unit. It must be connected 
inside the pressure switch contact or at the end of the electric safety edge in accordance with the wiring diagram for the S80.
In the case of factory-assembled electric safety edges, check their terminating resistance. Safety edges with a 1.2 k

 or 8.2 

k

 terminating resistor may be used. Connect the OSE optoelectronic safety edge made by FRABA to terminals 

A8

A9

 and 

B8

 (OSE) direct without the need for any terminating resistor (

A8

 - brown wire, 

A9 

- green wire, 

B8 

- white wire). To adapt the 

control unit to the respective safety edge, set DIP switches 1.1, 2.1 and 2.2 according to the following table.

Caution
When using optoelectronic safety edge FRABA OSE DIP switch 2.1 must always be set to the OFF posi-

tion or else the self-monitoring system of the sensor integrated into the control unit will be deactivated.
If a pneumatic switching rail is used, DIP switch 1.1 must be set to the ON position, as otherwise the func-

tion of the pneumatic rail will not be correctly monitored. When delivered, safety devices may  be bridged. 

Before initial use, always check that no non-permissible bridging exists.

If the safety edge responds during downward movement (bottom rail sensor LED 

SKS/USA

 lights up), the door is stopped 

instantly by the S80 control unit. After an internal time of 0.3 S. (time 

Z2

) has elapsed, the 

S80

 opens the door again. 

Depending on the setting of DIP switch 1.3, the control unit moves the door clear of the obstacle or to the top end limit.

Type of safety edge

DIP 1.1

DIP 2.1

DIP 2.2

Pneumatic safety edge 1.2 kOhm

ON

ON

ON

Pneumatic safety edge 8.2 kOhm

ON

ON

OFF

Electric safety edge 1.2 kOhm

OFF

ON

ON

Electric safety edge 8.2 kOhm

OFF

ON

OFF

Optoelectronic safety edge FRABA OSE

OFF

OFF

OFF

Summary of Contents for S80

Page 1: ...r antriebe com S80 with MLS Basic Card MLS Professional Card Assembly and Operating Instructions Door Control Unit en Important information for Fitters Electricians Users Please forward accordingly These instructions must be kept for future reference ...

Page 2: ...are not in accordance with these and our other instructions can result in serious injuries e g crushing of limbs Therefore structural modifications may only be carried out with our prior approval and strictly in accordance with our instructions particularly the information contained in these Assembly and Operating In structions Any further processing of the products which does not comply with thei...

Page 3: ...st only be performed by an authorised technician In the event of a system malfunction the system must be shut down immediately and the malfunction rectified as quickly as possible The system must only be commissioned by an authorised technician Observe the generally applicable legal regulations safety accident prevention as well as these safety instruc tions particularly the regulation of the empl...

Page 4: ...ed for this type of control Intended use IMP Impulse Button LS Photoelectric Barrier MLS Mechanical Limit Switch mechanical limit switching ELS Electronic Limit Switch electronic limit switching SKS USA Bottom Rail Sensor VES Pre Limit Switch AUTO WZL Automatic Closing Reclosing Wiederzulauf BES Becker Electronic System DW Testing Pressure Switch Testing pneumatic safety edge Abbreviations used ML...

Page 5: ...ed X X Button input UP STOP DOWN STOP X Automatic closing X Partial opening X Pneumatic safety edge X Electrical safety edge X Safety edge switchover 1 2 kOhm 8 2 kOhm X Optoelectronic safety edge FRABA OSE X Photoelectric barrier X Yard light X Traffic lights door status indicator X X Warning lamp X Power supply lamp X X LED UP X X LED DOWN X X LED Operating status X LED ERROR Code X LED Safety e...

Page 6: ...g cover screws carefully Only then will the IP 65 degree of housing protection re main intact Installing the control unit The S80 door control system for drives with mechanical limit switching can be con verted upgraded by changing plug in control cards The following control cards are available MLS Basic Card MLS Professional Card Before changing a control card disconnect the entire door control u...

Page 7: ... button opens the door and keeps it open When the top end limit has been reached or if a safety function responds the door stops automatically If the UP button is pressed whilst the door is clos ing the door stops instantly and after a delay of 0 5 s time Z0 it moves to the top end limit If the MLS Basic Card is used the unit can either be in dead man mode the UP button has to be kept pressed if i...

Page 8: ...ows Disconnect the S80 control unit from the mains Change over two phases at the power supply terminals e g the cables at terminals L1 and L3 see positions of the termi nals and the wiring diagram Check the direction of movement again MLS Professional Card MLS Basic Card Checking the direction of movement Setting the door end limits Note To set the door end limits you can also use the programming ...

Page 9: ...AND Slack Rope Switch MLS Basic MLS Professional A slack rope switch can be connected across terminals A10 and B10 SCHLAFFSEIL ÜL For installation the wire jumper across terminals A10 and B10 must be removed This input is debounced via an internal timing element of approx 0 1 s de pending on the bounce of the switch If the slack rope switch responds beyond that time the door stops instantly no mat...

Page 10: ...rol unit self monitoring sensor as per pr EN 12453 The pneumatic safety edge or the electric safety edge is connected up to terminals A6 and B6 SKS USA To ensure that the spiral rubber insulated cable is monitored the 1 2 kW resistor clamped across terminals A6 and B6 is supplied with the unit It must be connected inside the pressure switch contact or at the end of the electric safety edge in acco...

Page 11: ...nt relay 2 switches on for 1s passing contact pulse to actuate a time delay relay ON OFF ON Warning light yard light with time delay Relay 1 switches on when the door leaves either of the end limits and remains on At the beginning of each door movement relay 2 switches on and remains on 120s time Z6 after the end of each door movement it switches off after a delay If automatic closing has been set...

Page 12: ...aution When using a radio control system the person controlling the door must have a clear view of the door and its surrounding area during door movement and must not be in a dangerous position In setting mode and in the event of a malfunction the radio receiver board must be removed from the PCB slot J1 Programming the Hand held Transmitter Code The hand held radio control transmitter has been co...

Page 13: ...eiver and keep it pressed The red signal LED begins to flash slowly After approx 5 s the red signal lamp flashes quickly Keep the button pressed until the red signal lamp goes out When the signal lamp goes out all the codes of the 1 channel radio control receiver and all 4 channels on the 4 channel radio control receiver will have been deleted Only now let go of the button again ...

Page 14: ... DIP 1 5 1 6 ON ON 1 2 3 4 5 6 7 8 ON DIP 1 2 ON DIP 1 DIP 2 Relay 1 warning light early warning only for automatic closing Relay 2 yard light ON OFF 1 2 3 4 5 6 7 8 ON DIP 1 2 ON DIP 1 DIP 2 Relay 1 traffic lights door at top end limit Relay 2 yard light OFF ON 1 2 3 4 5 6 7 8 ON DIP 1 2 ON DIP 1 DIP 2 Relay 1 warning light always with early warning Relay 2 yard light OFF OFF 1 2 3 4 5 6 7 8 ON D...

Page 15: ...ontin flash Internal communication fault or main processor faulty Fault2 Stör2 on Hardware test routine being processed 1 flash Safety circuit of drive has been triggered 2 flashes Safety edge actuated just before downward movement of door or internal bottom rail sensor faulty 3 flashes Slack rope switch pull in cable safety switch 4 flashes Internal communication fault or monitoring processor fau...

Page 16: ...erve the indication of faults and errors by the LED s on the pc board of the basic control unit S80 and MLS Professional Card Fault Possible cause and remedy No reaction to pressing the button POWER lamp is not lit Check supply voltage terminals L3 L2 L1 N MAINS Check miniature fuse F1 400 mA slow blow Check EMERGENCY OFF button terminals A2 B2 EMERGENCY OFF No reaction to pressing the button POWE...

Page 17: ...1K2 OSE 8K2 X1 CONTROL PANEL J3 J4 J2 UB J1 RADIO F1 400 mA T F2 200 mA T 3 2 1 W MOTOR E L3 L2 L1 L1 N N 8 9 10 11 4 5 6 7 E V U PE A 2 3 4 5 6 7 8 9 10 11 12 13 B 2 3 4 5 6 7 8 9 10 11 12 13 CONTROL INPUTS RELAY 1 RELAY 2 OPEN CLOSED MAINS RELAY 2 RELAY 1 MAIN SWITCH optional CONTACTOR TRANSFORMER Cycle counter optional NOT AUS STOP AUF STOP SKS USA IMP AUTO WZL 1 2 Torhöhe STOP X Überlastschalt...

Page 18: ...3 4 5 6 7 8 9 10 11 12 13 A B Relay 1 Relay 2 L3 L2 L1 L1 N N F2 200 mAT Mains PE PE PE W V U Drive green red UB green Int 3 way pushbutton switch Contactor 24 V DC 200 mA Plug in card 5 3 x 400 V 230 V AC 50 60 Hz SKS USA OSE FRABA EL E or DW R 1k2 8k2 S Transmitter E Receiver Connection white B8 brown A8 green A9 lectric safety edge Safety edge with DW contact pneumatic optical safety edge slack...

Page 19: ...age 24 V DC Control circuit max 125 mA Dimensions of housing 182 mm x 254 mm x 90 mm W x H x D Weight approx 1 5 kg not incl connecting cable Degree of protection IP65 Relay switching capacity each 250 V AC 5 A AC 1 Ambient temperature range 0 C 50 C Battery backup on site 3 x 10 A Specifications Basic insulation for operating voltage ...

Page 20: ...4023 630 822 0c 02 13 ...

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