background image

Installation

Caution

Before installing the drive, the driven part must be checked with regard to its mechanical

condition and to ensure smooth opening and closing.

During installation of the drive, access to the danger zone must be blocked off.

The drive must be properly mounted on a mounting or torque supporting plate (in accord-

ance with the output of the drive) with adequate stability.

In the case of directly operated door systems, the drive must be mounted using 4 fastening

screws M8 (8.8) on a vibration reducing mounting.

In the case of indirectly operated door systems, the drive must be mounted using 4 fasten-

ing screws M8 (8.8), however should not be mounted on a vibration reducing mounting.

The maximum distance between the drive and chain wheel gearing must not exceed 50

mm.

Assuming a screw-in depth of 10 mm, the tightening torque of the fastening screws for se-

curing the drive must be at least 20 Nm and no more than 25 Nm. Failure to observe this

may result in damage to the product or objects in the immediate vicinity.

Once the sectional door has been mounted and properly counterweighted, the door must be counterweighted in every position.
The correct counterweight is manually adjusted by opening and closing the door.
When installing the drive, always ensure that the drive is protected against soiling (e.g., drilling dust).
Before mounting the sectional door drive on the door shaft, the latter must be lubricated in the drive area.

Attention

Only one of the two feather keys supplied, which is fitted according to the form of the bar-

rel, must be used with these drives. After fastening the drive, the feather key must be se-

cured from moving using the screw supplied.

Feather key for 1" tubular shaft

Feather key for 1" solid shaft

Emergency manual operation

Emergency manual operation is only intended for commissioning the drive, maintenance work and emergency operation in order
to open or close the door in the event of a short-term power failure. Emergency manual operation is solely intended for manual op-
eration.

Caution

Before emergency manual operation is used, the door system must be safely disconnected

from the power supply. Emergency manual operation (HK) is only allowed with the motor

turned off, via hand crank, and can only be carried out by the service technician or instruc-

ted personnel. Emergency manual operation (LK) is also only allowed with the motor

turned off.

Attention

Emergency manual operation is not intended for long-term use (e.g., from commissioning

of the drive to continuous power supply).

Doors with counterweights must be set in such a way that they are fully counterweighted in

all positions. If the door is not counterweighted properly, the manual force required is in-

creased and the service life of the emergency manual operation mechanism is reduced.

7

Summary of Contents for a100/25

Page 1: ... drives Important information for Fitters Electricians Users Please forward accordingly These instructions must be kept safe for future reference Becker Antriebe GmbH Friedrich Ebert Straße 2 4 35764 Sinn Germany www becker antriebe com 2349 300 021 0a 16 11 2018 ...

Page 2: ...iew and dimensions 6 Installation 7 Emergency manual operation 7 Voltage switching 11 Electrical connection to the control unit and connection diagram 11 Checking the running direction 12 Setting the door limit positions 12 Maintenance 13 Technical data 14 Declaration of incorporation 15 2 ...

Page 3: ...ufacturer and fitter have to ensure that all the relevant current statutory official and in particular EMC regu lations are adhered to during utilisation of our products especially with regard to end product manufacture installation and cus tomer advice Intended use The type of plug in drive featured in these instructions is exclusively designed for indoor use for the operation of sectional doors ...

Page 4: ...ions The limits given in the technical data must not be exceeded The illustrations contained in these instruc tions are intended as an aid to visualising the product Therefore the illustrations may differ from the actual product Caution Safety instructions for avoiding serious injuries When electrical or electronic equipment and units are operated certain components are live Physical injuries or d...

Page 5: ... to play with permanently mounted regulating or control devices Keep remote control units out of the reach of children Systems have to be checked regularly by authorised specialists for wear and damage It is forbidden to use a damaged drive Do not operate equipment if people or objects are within the danger zone Caution If the connecting cable of this unit is damaged it must be replaced by a quali...

Page 6: ...Product overview and dimensions All dimensions in mm Drives with a crank handle HK Drives with a light chain LK Ø 85 Ø 25 4 27 6 6 35 JS9 M 8 x 10 Hole pattern 6 ...

Page 7: ...tected against soiling e g drilling dust Before mounting the sectional door drive on the door shaft the latter must be lubricated in the drive area Attention Only one of the two feather keys supplied which is fitted according to the form of the bar rel must be used with these drives After fastening the drive the feather key must be se cured from moving using the screw supplied Feather key for 1 tu...

Page 8: ...k handle must firstly be snapped onto the motor shaft by applying slight pressure 3 and turning carefully 4 Following this proper emergency manual op eration with the crank handle is possible The door can then be opened or closed with the crank handle by turning whilst apply ing slight pressure In order to prevent electrical operation of the door system during emergency manual operation the safety...

Page 9: ... to approx 8 m From an installation height of approx 8 m the drive must be installed ho rizontally Installation of the chain wheel Mount the chain on the chain wheel so that there are approx 10 chain links over hanging on one side 1 Then feed the two ends of the chain fully between the de flection rollers and the coupling shaft 2 3 4 Ensure that the centric mount on the chain wheel with the round ...

Page 10: ...approx 10 chain links are protruding from the chain wheel at the other end of the chain Then proceed in the same way with the other side and also feed this end of the chain through the chain cross in accordance with its alignment Light chain LK Connection of the chain ends and operation Connection of the chain ends Before connecting the ends of the chain using the chain lock provided it must be en...

Page 11: ...tion Remove the 3 x 230 V sticker 1 Switch the 6 phase motor plug 2 from to Electrical connection to the control unit and connection diagram Caution The electrical connection may only be carried out by a qualified electrician Please ensure adherence to all data on the supplied control unit and all applicable EN standards When all connection work is being carried out the door system must be safely ...

Page 12: ... cable to the internal motor cables using the supplied cable tie Checking the running direction The direction of drive rotation depends on the mains connection to the control unit and must be checked first Proceed as follows Move the door into the semi opened position using the emergency manual operation function Insert the mains plug of the control unit into the socket or switch the main switch o...

Page 13: ...on the drive 1 Fastenings All fastening screws including the screws to secure the torque bracket must be checked to ensure they are in good condition and fastened securely 2nd Safety limit switches The functionality and switch off point of the safety limit switches S1F S2F and S3F must be checked Follow the relevant assembly and operating instructions for the door control unit The safety limit swi...

Page 14: ...use protection 3x10 AT Permissible ambient operating temperature C 20 to 40 Emission sound pressure level dB A 70 Weight 1 approx kg 10 1 With the LK version the weight increases by approx 0 5 kg 2 A cycle is an opening and closing over the entire limit switch range at the full output torque as specified in the technical data The actual door cycles depend on the design e g size and weight of the d...

Page 15: ...Declaration of incorporation 15 ...

Page 16: ......

Reviews: