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3.

Rotate the black cam S6 "CLOSE" on its shaft until the precision set screw is within easy reach. Now use the precision set
screw (slotted) to manually set the cam in such a way that it activates the switch. Move the door slightly up and down again un-
til the end switch stops the door. Fine tune the setting as necessary.

4.

Now move the door to just before the upper limit position.

5.

Now set the grey cam S5 "OPEN" in the same way as described in point 3.

6.

Now set the yellow safety cams S1F "UP" and S2F "DOWN" to lag both operational limit switches S5 "OPEN" and S6 "CLOSE".

7.

The two functional cams S7 (orange) and S8 (green) can be set accordingly if required.

8.

The limit switches are now set. Carry out a test run to check the set limit positions.

If the orange functional cam S7 is used as a pre-limit switch for functional switch-off of the

safety edge of the door, then it must switch a maximum of 5 cm above the floor; EN12453

and EN12445.

Replace the housing cover on the limit switching system. Make sure that the seal and the lining groove are clean and that the cover
is properly positioned. Tighten the screws carefully.

Maintenance

Attention

The door system must be regularly checked by an expert to ensure that it is in safe working

order. The door manufacturer stipulates the frequency of maintenance and checks ac-

cording to national regulations and the frequency of use.

Counterweight (applies to sectional doors with spring compensation or a counterweight):

The counterweight/spring tension must be checked. The sectional door should be counterweighted in every position. Note the
door's operating instructions.

The following checks must be performed on the drive:

1. Fastenings:

All fastening screws, including the screws to secure the torque bracket, must be checked to ensure they are in good condition and
fastened securely.

2nd Safety limit switches:

The functionality and switch-off point of the safety limit switches S1F, S2F and S3F must be checked. Follow the relevant assembly
and operating instructions for the door control unit. The safety limit switches must be checked for continuity as per the connection
diagram.
Re S1F / OPEN (applies to cam-operated limit switching)
Open to the upper limit position. Using the emergency manual operation function, keep opening up to the point where no damage
occurs. The safety switch S1F must be checked as per the connection diagram. There must be no continuity.
Re S2F / CLOSE (applies to cam-operated limit switching)
Close to the lower limit position. Using the emergency manual operation function continue closing until the load-bearing medium
(e. g., cables or chains) for suspending takes the complete weight of the door sections. It must be ensured that the cables do not
fall from the cable drum. The safety switch S2F must be checked as per the connection diagram. There must be no continuity.
Re S3F (applies to HK and LK drives)
Before inspecting the safety switch S3F, the door system must be disconnected from the mains.
Insert the crank handle (HK) in the motor shaft and turn through at least one revolution and hold the position or pull the light chain
(LK) and keep it taut.
The safety switch S3F must be checked as per the connection diagram. There must be no continuity.

3. Gears:

The gears are lubricated for life and maintenance-free.

4. Toothed belt

1.

Check that the toothed belt (1) has sufficient preliminary tension.

2.

Carry out a visual check of the toothed belt (1) along the complete travel distance of the door. The toothed belt (1) must show
no signs of wear.

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Summary of Contents for a100/25

Page 1: ... drives Important information for Fitters Electricians Users Please forward accordingly These instructions must be kept safe for future reference Becker Antriebe GmbH Friedrich Ebert Straße 2 4 35764 Sinn Germany www becker antriebe com 2349 300 021 0a 16 11 2018 ...

Page 2: ...iew and dimensions 6 Installation 7 Emergency manual operation 7 Voltage switching 11 Electrical connection to the control unit and connection diagram 11 Checking the running direction 12 Setting the door limit positions 12 Maintenance 13 Technical data 14 Declaration of incorporation 15 2 ...

Page 3: ...ufacturer and fitter have to ensure that all the relevant current statutory official and in particular EMC regu lations are adhered to during utilisation of our products especially with regard to end product manufacture installation and cus tomer advice Intended use The type of plug in drive featured in these instructions is exclusively designed for indoor use for the operation of sectional doors ...

Page 4: ...ions The limits given in the technical data must not be exceeded The illustrations contained in these instruc tions are intended as an aid to visualising the product Therefore the illustrations may differ from the actual product Caution Safety instructions for avoiding serious injuries When electrical or electronic equipment and units are operated certain components are live Physical injuries or d...

Page 5: ... to play with permanently mounted regulating or control devices Keep remote control units out of the reach of children Systems have to be checked regularly by authorised specialists for wear and damage It is forbidden to use a damaged drive Do not operate equipment if people or objects are within the danger zone Caution If the connecting cable of this unit is damaged it must be replaced by a quali...

Page 6: ...Product overview and dimensions All dimensions in mm Drives with a crank handle HK Drives with a light chain LK Ø 85 Ø 25 4 27 6 6 35 JS9 M 8 x 10 Hole pattern 6 ...

Page 7: ...tected against soiling e g drilling dust Before mounting the sectional door drive on the door shaft the latter must be lubricated in the drive area Attention Only one of the two feather keys supplied which is fitted according to the form of the bar rel must be used with these drives After fastening the drive the feather key must be se cured from moving using the screw supplied Feather key for 1 tu...

Page 8: ...k handle must firstly be snapped onto the motor shaft by applying slight pressure 3 and turning carefully 4 Following this proper emergency manual op eration with the crank handle is possible The door can then be opened or closed with the crank handle by turning whilst apply ing slight pressure In order to prevent electrical operation of the door system during emergency manual operation the safety...

Page 9: ... to approx 8 m From an installation height of approx 8 m the drive must be installed ho rizontally Installation of the chain wheel Mount the chain on the chain wheel so that there are approx 10 chain links over hanging on one side 1 Then feed the two ends of the chain fully between the de flection rollers and the coupling shaft 2 3 4 Ensure that the centric mount on the chain wheel with the round ...

Page 10: ...approx 10 chain links are protruding from the chain wheel at the other end of the chain Then proceed in the same way with the other side and also feed this end of the chain through the chain cross in accordance with its alignment Light chain LK Connection of the chain ends and operation Connection of the chain ends Before connecting the ends of the chain using the chain lock provided it must be en...

Page 11: ...tion Remove the 3 x 230 V sticker 1 Switch the 6 phase motor plug 2 from to Electrical connection to the control unit and connection diagram Caution The electrical connection may only be carried out by a qualified electrician Please ensure adherence to all data on the supplied control unit and all applicable EN standards When all connection work is being carried out the door system must be safely ...

Page 12: ... cable to the internal motor cables using the supplied cable tie Checking the running direction The direction of drive rotation depends on the mains connection to the control unit and must be checked first Proceed as follows Move the door into the semi opened position using the emergency manual operation function Insert the mains plug of the control unit into the socket or switch the main switch o...

Page 13: ...on the drive 1 Fastenings All fastening screws including the screws to secure the torque bracket must be checked to ensure they are in good condition and fastened securely 2nd Safety limit switches The functionality and switch off point of the safety limit switches S1F S2F and S3F must be checked Follow the relevant assembly and operating instructions for the door control unit The safety limit swi...

Page 14: ...use protection 3x10 AT Permissible ambient operating temperature C 20 to 40 Emission sound pressure level dB A 70 Weight 1 approx kg 10 1 With the LK version the weight increases by approx 0 5 kg 2 A cycle is an opening and closing over the entire limit switch range at the full output torque as specified in the technical data The actual door cycles depend on the design e g size and weight of the d...

Page 15: ...Declaration of incorporation 15 ...

Page 16: ......

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